TM 5-3895-368-14&PFigure 4-9. Chain Installation Diagram.i.Assembly - Gear and Hook Section (Figure 4-4).(1)If removed, install latch (3) and latchspring (5), applying torque to the spring tokeep the latch closed. Secure latch andspring with screw (4) and nut (6).(2)Install stem of upper hook assembly (2)into adapter (8), and secure with nut (10)and pin (11). Assemble screws (7) andNuts (9) to adapter loosely.(3)Install bearings (23 and 41) in bores ofmotor housing (56) and. gear housing(40), seating fully against shoulder.(4)Assemble chain (55) to liftwheel (21), withlast link on loose end side of hoist anupstanding link and weld of up-standinglinks to outside of liftwheel (see Figure4-9). Assemble the chain guides (22,Figure 4-4) to the liftwheel (21) and aroundlift chain (55), seating the guides firmlyagainst each other with internal tabengaging the chain slot of liftwheel.(5)Seat assembled chain (55), liftwheel (21),and chain guides (22), with splined end ofliftwheel up, into motor housing (56),engaging bearing (23). Chain guides mustengage the square boss of motor housing.(6)Install nut (20) in recess of motor housing(56), with nylock side of nut towardliftwheel (21).(7)Support assembled upper hook with nuts(9) in slots of motor housing. Carefullymate the motor housing (56) and gearhousing (40), aligning liftwheel withbearing (23) in gear housing. Securehousings with four screws (32). Ensurethat screws are tight.(8)Secure upper hook assembly (2) andadapter (8). Torque the screws (7) to 30-45 ft. lbs with 12-point socket and torquewrench.(9)Assemble protector (38), with letteringaway from pinion, to intermediate pinion(39) and secure with retaining ring (37).(10)Install bearing (36) onto shoulder ofintermediate pinion (39).(11)Install gear (33) onto liftwheel (21) andsecure with retaining ring (34).(12)Install shaft and pinion assembly (35),meshing pinion teeth with gear of protector(38).(13)Install the intermediate pinion (39) withprotector (38), carefully meshing pinionteeth with gear (33).(14)If removed, install plugs (27) andexpansion plug (26) in frame assembly(25).(15)Install second bearing (36) into bore ofhousing (25), seating in bore nearest thebrake studs.(16)Install flat washer (28), lockwasher (29),and screw (30) in frame assembly (25).(17)Assemble new gasket (24) on matingsurface of gear housing (40) and carefullyguide frame assembly (25) over ends ofintermediate shaft (39) and shaft (35).Seat frame assembly against gasket (24)and secure with screws (31).j.Assembly - Motor End (Figure 4-5).(1)Install bearing (5) in cover (4), seating fullyagainst shoulder provided.(2)Position stationary switch (6) in cover (4)and secure with two screws (9).4-13
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