TM 5-3895-368-14&P(53) facing up. Using a 3/8 inch drift,drive the pin loose from the body (46) andthe block (54). Remove old load chain(55) from block (54).(10)Rotate the lower hook body (46) until thelarger pin hole is facing up. Slide last linkof new load chain in slot of block (54) andposition block into lower hook body,ensuring that opening of the pin hole isaligned with the pin hole in hook body.Install pin (53), small end first, and seatpin with hammer until flush with surface ofhook body.c.Disassembly - Brake End (Figure 4-3).(1)Remove two screws (13) and lockwashers(14) and remove cover (11).(2)Tag and disconnect leads from powercable (23), control cable (20), andcontactor (36).NOTEIt is not necessary to disconnect alljumper leads from contactor (36)unless replacement of leads orcontactor is required.(3)Remove screw (16), lockwasher (17),washer (18), control cable (20), and powercable ground lead from anchor boss inframe assembly.(4)Remove screw (41) and contactorassembly (36) from gear housing.(5)If necessary, remove screws (35) andseparate bracket (38) from contactorassembly (36).(6)Remove two nuts (10), and carefully lift offthe brake field (8) with coil (7), springs (6),brake armature (5), friction plate (2), brakedisc (3), friction plate (4), brake disc (3),friction plate (2) and brake plate (1).(7)If necessary, remove coil (7) and strap (9)from brake field (8).NOTEIf rotor armature (5) or field (8) requirereplacement, both parts must bereplaced.(8)Remove retaining ring (40) and brake hub(39).d.Disassembly - Gear and Hook Section (Figure4-4).(1)Remove hook assembly (42) and loadchain (55) as described in paragraph b.above, and remove chain from hoist.(2)Drive pin (52) from castle nut (43), andremove the nut, thrust bearing (44),washer (45) and body (46) from the hook(47).(3)If necessary, remove nut (51), screw (49),latch (48), and latch spring (50) from hook(47).(4)Remove the hoist brake section,paragraph c. above.(5)Remove three machine screws (31) andcarefully separate frame assembly (25)from gear housing (40). Remove anddiscard gasket (24).(6)Lift out shaft and pinion assembly (35).(7)Lift out intermediate pinion (39) withprotector (38). Pull bearing (36) fromintermediate pinion (39). Removeretaining ring (37) and protector (38) fromthe intermediate pinion (39). Do notdisassemble the protector (38), the unit isconsidered non-repairable.(8)Remove retaining ring (34) and gear (33).(9)Remove other bearing (36) from bore inframe assembly (25).(10)If necessary for replacement of frameassembly (25), remove screw (30),lockwasher (29), washer (28) and plugs(27).(11)Loosen screws (7) and remove fourscrews (32) and carefully separate thegear housing (40) and the motor housing(56).(12)Remove nut (20) from slot in motorhousing (56). Lift out upper hookassembly (2) with adapter (8).(13)Remove bearing (41) from gear housing(40).(14)Remove bearing (23), chain guides (22),and lift wheel (21).(15)If necessary, remove two screws (7) andnuts (9) from the upper hook assembly.4-6
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