TM 5-3895-374-24-2
Table 1-Oil Volumes.
Volume of Oil Required to Fill Reducer to Oil Level Plug
Position A
Position B
Position C
Position D
Position E
Position F
Reducer
Fluid
t
Fluid
t
Fluid
t
Fluid
t
Fluid
t
Fluid
t
Size
Ounces
Quarts
Liter
Ounces
Quarts
Liter
Ounces
Quarts
Liters
Ounces
Quart
Liters
Ounces
Quarts
Liters
Ounces
Quarts
Liters
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
(Approx)
SCXT309A
SCXT315A
48
111/2
1.42
48
11/2
1.42
24
3/4
.71
72
21/4
2.13
84
25/e
2.48
96
3
2.84
SCXT325A
SCXT409A
SCXT415A
60
17/8
1.77
72
21/4
2.13
40
11/4
1.18
56
13/4
1.66
108
33/B
3.19
136
41/4
4.02
SCXT425A
SCXT5098
SCXT5158
104
31/4
3.08
128
4
3.79
104
31/4
3.08
128
4
3.79
224
7
6.62
272
81/2
8.04
SCXT5258
Refer to Fig. 2 on page 3 for mounting positions.
Note:If reducer position is to vary from those shown in Figure 2
t
U.S. Measure: 1 quart. 32 fluid ounces-.94646 liters.
either more or less oil may be required. Consult factory.
Table 2-Oil Recommendations for Average Operating Conditions.
Oil
Viscosity
Ratio and
Room Temp
S.A.E
AGMA
ASTM
Metric Equiv.
Output RPM
Fahr
No
Lub No.
SUS @ 100F
c St @ 40C
25:1-Up to 45 rpm
-25 thru 50
10W30
-
-
-
15:1-Up to 75 rpm
15 thru 50°
30
3
417 to 510
90 to 110
9:1-Up to 120 rpm
50° thru 120°
40
4
626 to 765
135 to 165
25:1-46 rpm and Up
-25 thru 50
10W40
-
-
-
15:1-76 rpm and Up
15° thru 50
40
4
626 to 765
135 to 165
9:1-121 rpm and Up
50° thru 120°
50
5
918 to 1122
198 to 242
NOTE:
Pour point of lubricant selected should be at least
0°F lower than expected minimum ambient starting
temperature.
Extreme
pressure
(EP)
lubricants
are
not
recommended for average operating conditions.
Special lubricants may be required for food and drug
industry applications where contact with the product
being manufactured may occur. Consult a lubrication
manufacturers representative for his recommendations.
GUIDELINES FOR TORQUE-ARM REDUCER LONG-TERM STORAGE
During periods of long storage, or when waiting for
delivery or installation of other equipment, special care
should be taken to protect a gear reducer to have it
ready to be in the best condition when placed into
service.
By taking special precautions, problems such as seal
leakage and reducer failure due to the lack of lubrication,
improper lubrication quantity, or contamination can be
avoided. The following precautions will protect gear
reducers during periods of extended storage:
Preparation
1.
Drain the oil from the unit. Add a vapor phase
corrosion inhibiting oil (VCI-105 oil by Daubert
Chemical Co.) in accordance with Table 3.
2.
Seal the unit air tight. Replace the vent plug with a
standard pipe plug and wire the vent to the unit.
3.
Cover the shaft extension with a waxy rust
preventative compound that will keep oxygen away
from the bare metal. (Non-Rust X-110 by Daubert
Chemical Co.).
4.
The instruction manuals and lubrication tags are
paper and must be kept dry. Either remove these
documents and store them inside or cover the unit
with a durable waterproof cover which can keep
moisture away.
5.
Protect the reducer from dust, moisture, and other
contaminants by storing the unit in a dry area.
6.
In damp environments, the reducer should be
packed inside a moisture-proof container or an
envelope of polyethylene containing a desiccant
material. If the reducer is to be stored outdoors,
cover the entire exterior with a rust preventative.
When Placing the Reducer into Service
1.
Assemble the vent plug into the proper hole.
2.
Clean the shaft extensions with petroleum solvents.
3.
Fill the unit to the proper oil level using a
recommended lubricant. The VCI oil will not affect
the new lubricant.
4.
Follow the installation instructions provided in this
manual.
Table 3-Quantities of VCI #105 Oil
DODGE Part Number 415112-80-DB.
Case Size
Quarts or Liters
SCXT3A
.1
SCXT4A
.2
SCXT5B
.3
VCI #105 & #10 are interchangeable.
VCI #105 is more readily available.
page 3-791