TM 5-3895-374-24-1
TROUBLESHOOTING CHART
NOTE: TROUBLESHOOTING PROBLEMS MAY HAVE SIMILAR CAUSES AND SOLUTIONS.
Problem
Probable cause
Solution
Excessive Current
1
Low voltage/motor
1
Check that power supply is adequate and that
Draw Trips Circuit
overload
compressor is on dedicated circuit See page 7
Breaker
2
Drive belt too tight
2
Readjust belt tension (see page 14)
3
Restricted air passages
3
Inspect and replace transfer tubes or check valve,
as required
Compressor Stalls
1.
Low voltage to motor
1.
Furnish adequate power See page 7
2.
Bad check valve
2.
Replace the check valve
3.
Seized pump
3.
Contact authorized service center
Low Discharge
1.
Air leaks
1.
Tighten or replace leaking fittings or connections
Pressure
Do not overtighten
2.
Leaking valves
2..
Contact authorized service center
3.
Restricted air intake
3.
Clean or replace the air filter element(s)
4
Blown gaskets
4
Contact authorized service center
5
Worn piston rings or
5
Contact authorized service center
Compressor Pump
1.
Loose motor pulley or
1.
Retighten pulley and flywheel Check alignment
Knocking
compressor flywheel
See page 1.4
cylinder
2.
Low oil level In pump
2.
Keep oil level full at all times See page 1.2.
crankcase
3.
Excess carbon on valves
3.
Contact authorized service center
on top of piston
Excessive Oil In
1.
Worn piston rings or
1. Contact authorized service center
Discharge Air
cylinder
(a small amount of
oil Is normal)
2.
Restricted air intake
2.
Clean or replace the air filter element(s)
3.
Oil level too high
3.
Reduce to proper level Use premium compressor oil
(see page 1.2.)
Overheating
1.
Poor ventilation
1.
Relocate compressor to an area with cool, dry and
well-circulated air, at least 1.2. In from nearest wall
2.
Dirty cooling surfaces
2.
Clean all cooling surfaces thoroughly
200-2009
(page 3-639)