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Figure 4-2.  Hand Winch Assembly
Electric Hoist Repair Instructions

TM-5-3895-368-14P Hammer Pile Driver Self-Powered Diesel Manual
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TM 5-3895-368-14&P b.  Disassembly. (1) Remove   locknut   (9)   and   shaft   (21)   that secures the reel (17).  Remove reel, thrust washer (15), and spacer (16). (2) If   necessary,   remove   the   hex   nut   (20), clamp (19) and carriage bolt (18). (3) Note how spring (14) engages the  hole  in base (8), and hooks onto the ratchet pawl (12).        Remove    locknut    (9),    bolt    (10), washer  (11),    pawl  (12),  spring  (14),  and bushing (13). (4) Secure     drive     shaft     (30)     and     remove locknut (24), spring (25) and thread handle (22) counter-clockwise off the shaft. (5) Remove retaining ring (31) and slide drive shaft   (30)   through   the   bushing   (32)   to allow    removal    of    washer    (27),    ratchet wheel (28),  and pressure plate (29). (6) Push  flanged  bushing  (32)  from   hole   in base (8) and tip drive shaft (30) to remove from base.  Remove flanged bushing (32) from drive shaft. (7) Remove  flanged  bushing  (26)  from  large hole in base (8). c.  Cleaning. WARNING DRY  CLEANING  SOLVENT  (P-D-680) IS  TOXIC  AND  FLAMMABLE.    WEAR PERSONAL PROTECTIVE EQUIP- MENT,   TO   INCLUDE   NITRILE   RUB- BER    GLOVES/APRONS    AND    FULL FACE SHIELD; USE ONLY IN A WELL- VENTILATED AREA; AVOID CONTACT   WITH   SKIN,   EYES,   AND CLOTHES   AND   DO   NOT   BREATHE VAPORS.    KEEP  AWAY  FROM  HEAT OR  FLAME.    NEVER  SMOKE  WHEN USING    SOLVENT.        (FLASH    POINT FOR   TYPE   III   SOLVENT   IS   2000F.) FAILURE TO DO SO MAY RESULT IN INJURY  OR  DEATH  TO  PERSONNEL. REFER  TO  WARNINGS  PAGE  B  FOR MORE INFORMATION. (1) Clean  all  parts  except  pressure  plate  (29) in  an  approved  cleaning  solvent  and  dry thoroughly. d.  Inspection. (1) Inspect bushings (13, 26, and 32) for wear or other damage. (2) Inspect  faces  of  pressure  plate  (29)  and mating   faces   of   ratchet   wheel   (28)   and drive shaft (30) for scoring or contamination with lubricant. (3) Inspect  threads  on  all  threaded  parts  for stripped threads or other damage. (4) Inspect ratchet wheel (28), drive shaft (30) and   reel   (17)   for   deformed   or   missing teeth. (5) Inspect tip of pawl (12) for wear that would prevent    it    from    catching    securely    on ratchet wheel (28). (6) Replace  any  part  found  defective  in  any way. e.  Assembly. CAUTION Do  not  allow  grease  or  oil  to  get  on faces   of   pressure   plate   (29)   or   its mating   faces   of   ratchet   wheel   (28) and drive shaft (30).  Brake will fail to hold load if these surfaces are contaminated with lubricant. (1) Apply     small     amount     of     grease     (MIL- G10924) to  shaft  (21),  spacer  (16)  and  to teeth of reel (17). (2) Apply  a  few  drops  of  SAE  10  grade  oil (MILL-2104E) to flanged bushing (26), and install in the large opening in side of base (8).  The flange of bushing must be on the inside of the base. (3) Apply  a  few  drops  of  SAE  10  grade  oil (MILL-2104E) to flanged bushing (32), and install on drive shaft (30) with flanged side leading. (4) Insert end of drive shaft (30) through hole in   base   (8)   opposite   the   large   opening. Insert the shaft as far as it will go. (5) Install   pressure   plate   over   end   of   drive shaft  (30)  and  seat  against  pressure  face of drive shaft. 4-4







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