TM-5-3895-374-24-2 M081 Asphalt Mixing Plant Manual

CHAPTER 3 MAINTENANCE INSTRUCTIONS - TM-5-3895-374-24-2_4
CHAPTER 4 TROUBLE SHOOTING AND PMCS
GENERAL SCOPE OF WORK
DESIGN BASIS
EQUIPMENT DESCRIPTION
Hopper Screw Conveyors
Inclined Screw Conveyor
ELECTRICAL COMPONENT LIST
Equipment and Service Excluded
Section 2 Drawings
general assembly
screw converter assembly
control panel
handrail filling instructions
header pipe assembly
bag assembly
Section 3 Bill of Materials
DESCRIPTION - TM-5-3895-374-24-2_44
DESCRIPTION - TM-5-3895-374-24-2_45
DESCRIPTION - TM-5-3895-374-24-2_46
Section 4 Erection
STATEMENT OF LIMITED WARRANTY
ERECTION NOTICE
ERECTION ORDER
BAGHOUSE ERECTION
SCREW CONVEYOR & AIR COMPRESSOR MOTORS/DRIVES
AIR COMPRESSOR - TM-5-3895-374-24-2_53
Installation/ Tensioning V-Drives
Section 5 Operation
BAGHOUSE: PRE-START UP
"BLACK LIGHT TEST" - LEAK DETECTION
HIGH TEMPERATURE -BAGHOUSE START-UP
NORMAL BAGHOUSE OPERATION
BAGHOUSE SHUT DOWN
Section 6 Maintenance
SAFETY INFORMATION
MAINTENANCE - TM-5-3895-374-24-2_63
TROUBLE SHOOTING GUIDE
TABLE TWO BAGHOUSE TROUBLE SHOOTING
TABLE TWO (CONT) BAGHOUSE TROUBLE SHOOTING
NET CHARGER FOR CONSTRUCTION
JET-AIRE BAGHOUSE COLLECTORS RECOMMENDED SPARE PARTS LIST
Manufacturers Literature
DESCRIPTION - TM-5-3895-374-24-2_70
MODEL RCA40DD INSTALLATION & SERVICE INSTRUCTIONS
TO SERVICE DIAPHRAGMS
Models DNC-T2003 thru DNC-T2032
Important Notice to Users
SERIES 604 DIFFERENTIAL PRESSURE TRANSMITTER
INSTALLATION - TM-5-3895-374-24-2_76
PRESSURE RANGING
MULTIPLE RECEIVER INSTALLATION
MODEL A-701 DIGITAL READOUT INSTALLATION AND OPERATING INSTRUCTIONS
MODEL A-701 DIGITAL READOUT
INSTALLATION AND MAINTENANCE INSTRUCTIONS
SENSOR (INPUT} CONNECTIONS
digital controls at prices
sensor Inputs thermocouple
Mineral Insulated Thermocouple
Mineral Insulated Thermocouples - TM-5-3895-374-24-2_88
general arrangement - TM-5-3895-374-24-2_89
APPLICATION
RECEIPT OF EQUIPMENT
SECTION III PARTS LISTS AND RECOMMENDED SPARE PARTS
HEAVY DUTY FEEDER - TM-5-3895-374-24-2_95
SECTION IV PREVENTIVE AND CORRECTIVE MAINTENANCE
ROTOR REPLACEMENT
INSTALLATION OPERATION AND LUBRICATION INSTRUCTIONS
INSTALLATION OPERATION
IMPORTANT WINGWEAR INSTALATION INSTRUTIONS
WORM GEAR REDUCERS
ZERO SPEED SWITCH
MAXIGARD A5000 SERIES
Installation and Operating Instructions
Zero Speed Switch Enclosure
Energizing the Zero Speed Switch
Gap Adjustment
wiring diagram d.c. power source
SPARE PARTS LIST
Safety - TM-5-3895-374-24-2_111
Safety - TM-5-3895-374-24-2_112
ASSEMBLY - TM-5-3895-374-24-2_113
Installation - TM-5-3895-374-24-2_114
Installation-cont. - TM-5-3895-374-24-2_115
Operation - TM-5-3895-374-24-2_116
Problem Cause/Remedy Chart - TM-5-3895-374-24-2_117
Problem Cause/Remedy Chart - TM-5-3895-374-24-2_118
Maintenance - TM-5-3895-374-24-2_119
Extended Shutdown/Storage
WARNING AND SAFETY REMINDER
PARTS FOR SCXT115 thru SCXT525 SCREW CONVEYOR DRIVE SPEED REDUCERS - TM-5-3895-374-24-2_122
name of parts - TM-5-3895-374-24-2_123
name of parts - TM-5-3895-374-24-2_124
PARTS LIST - TM-5-3895-374-24-2_125
PARTS LIST - TM-5-3895-374-24-2_126
PARTS LIST - TM-5-3895-374-24-2_127
PARTS LIST - TM-5-3895-374-24-2_128
PARTS LIST - TM-5-3895-374-24-2_129
Exhaust Blower Drive Removal, Repair and Replacement
Disassembly - TM-5-3895-374-24-2_131
Figure 3-25 Exhaust Blower Drive
The blower shaft assembly may not have to be removed to replace the blades
Figure 3-26 Exhaust Blower
Assembly - TM-5-3895-374-24-2_135
Inspection - TM-5-3895-374-24-2_136
Figure 3-27 Exhaust Louver
Exhaust Inlet Assembly Removal, Repair and Replacement
Figure 3-28 Exhaust Inlet Assembly
Inspection - TM-5-3895-374-24-2_140
Assembly - TM-5-3895-374-24-2_141
Air Cylinder Repair and Re-assembly - TM-5-3895-374-24-2_142
Assembly - TM-5-3895-374-24-2_143
Figure 3-29 Air Cylinder
Gear Reducers, Screw Conveyors
INSTRUCTION MANUAL FOR DODGE Screw Conveyor Drive
ASSEMBLY - TM-5-3895-374-24-2_147
LUBRICATION - TM-5-3895-374-24-2_148
REPLACEMENT OF PARTS - TM-5-3895-374-24-2_149
REASSEMBLY - TM-5-3895-374-24-2_150
PARTS FOR SCXT115 thru SCXT525 SCREW , CONVEYOR DRIVE SPEED REDUCERS
name of parts - TM-5-3895-374-24-2_152
Guidelines for Long-Term Storage
Fig. 1-Assembly
LUBRICATION - TM-5-3895-374-24-2_156
GUIDELINES FOR TORQUE-ARM REDUCER LONG-TERM STORAGE - TM-5-3895-374-24-2_157
Preparation-cont.
name of parts - TM-5-3895-374-24-2_159
REPLACEMENT OF PARTS - TM-5-3895-374-24-2_160
Table 4-Bolt Tightening Torque Values - TM-5-3895-374-24-2_161
Fines Blower Assembly Removal, Repair and Replacement
Assembly - TM-5-3895-374-24-2_163
Figure 3-30 Fines Blower Assembly
Fines Blower
BLOWER
OPERATING CHARACTERISTICS
BLOWER ORIENTATION
Figure 3-Blower Orientation and Lubrication Points.
INSTALLATION - TM-5-3895-374-24-2_170
INSTALLATION-cont. - TM-5-3895-374-24-2_171
LUBRICATION - TM-5-3895-374-24-2_172
OPERATION - TM-5-3895-374-24-2_173
TROUBLESHOOTING CHECKLIST - TM-5-3895-374-24-2_174
MAINTENANCE & REPLACEMENTS
A-Replacing Timing Gears
Replacing Shaft Bearings and Impellers
INTERNAL CLEARANCES
Figure 6 - Thrust Setting, 2 1/2"-5" UNIVERSAL RAI
Figure 7 - Thrust Adjuster Fork.
Figure-10 - Gear Pullers for UNIVERSAL RAI with Tapered Gear Bores
Figure 11 - Dimensional Assembly of UNIVERSAL RAI Blower 2 1/2"-5" Gear Diameter)
Figure 12 - Dimensional Assembly of UNIVERSAL RAI Blower (2 - 5)
Figure 13 - Assembly of UNIVERSAL RAI Blowers, 6 and 7 Gear Diameter
Figure 14 - Dimensional Assembly of UNIVERSAL RAI Blower (6" & 7")
Figure 15 comparing roots universal RAI to roots AF
Major Changes when Replacing AF with UNIVERSAL RAIN Blower
REPAIR KIT INFORMATION - TM-5-3895-374-24-2_188
DISTRIBUTORS.
FIGURE 3-31 Pneumatic System
Air Compressor - TM-5-3895-374-24-2_191
SECTION I GENERAL DESCRIPTION
SECTION II INSTALLATION AND START-UP RECOMMENDATIONS
Figure 2-1. Inlet piping arrangement
PRESSURE REGULATION
LOW OIL LEVEL SWITCH
SECTION III REGULATION
INTERMITTENT DUTY FORMULA
SECTION IV OPERATION
Figure 4-2.Typical Intercooler Tubes and Safety Valves.
PILOT VALVE ADJUSTMENT
CHECK POINT NUMBERS
SECTION VI MAINTENANCE
AIR VALVE INSPECTION
BELT INSTALLATION AND ADJUSTMENT
SECTION VII OPTIONAL EQUIPMENT AND ACCESSORIES
AIR RECEIVER
FIGURE 8-1. COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES
MODEL 7100 PARTS LIST
FIGURE 8-2. COMPRESSOR DRIVE, AIR RECEIVER AND ACCESSORIES
MODEL 3000 PARTS LIST
SECTION IX TYPICAL WIRING DIAGRAM
GLOSSARY - TM-5-3895-374-24-2_216
Screw Conveyor Drives Removal, Repair and Replacement
Assembly-cont. - TM-5-3895-374-24-2_218
Figure 3-32. Screw Conveyor Drives
Screw Conveyor Motor Mounts
INSTALLATION - TM-5-3895-374-24-2_221
Replacement Parts for TA1 M thru TA7M Motor Mounts
Sheaves and Bushings - TM-5-3895-374-24-2_223
Fig. 2. Reverse Mounting
To Remove - TM-5-3895-374-24-2_225
Figure 3-33. Asphalt Piping System
Heat Transfer Fluid System
Fuel System
Fuel Tank Disassembly and Reassembly
Figure 3-36. Fuel Tank
Fuel Pump Drive Removal, Repair and Replacement
Assembly - TM-5-3895-374-24-2_232
Figure 3-37. Fuel Pump Drive
Shaft Coupling - TM-5-3895-374-24-2_234
TABLE 1 - FASTENER TORQUE VALUES (ft.-lbs.) - TM-5-3895-374-24-2_235
TABLE 2-MAXIMUM RPM AND ALLOWABLE MISALIGNMENT
Hydraulic System - TM-5-3895-374-24-2_237
Drum Lift Hoist Removal, Repair and Replacement
Figure 3-39 Drum Lift Hoist
Chain Hoist Trolley
Assembly of trolley - TM-5-3895-374-24-2_241
number of adjusting spacers
Precautions to be taken in operation
Description of Components - TM-5-3895-374-24-2_244
Pre-operational cares and checks
Prevent capsize in load chain
Assembly of trolley - TM-5-3895-374-24-2_249
Mounting of trolley onto beam
When all mounting work is over
Electrical power supply
Ground wiring
Tips for Safe Operation
Hang precisely any loads on the hook
Do not allow load to hit chain container
Precautions concerning wiring work
Care and maintenance
Trouble Shooting - TM-5-3895-374-24-2_259
Trouble Shooting - TM-5-3895-374-24-2_260
Fuel Pump
VIKING PUMPS MAINTENANCE AND REPAIR INSTRUCTIONS
REASSEMBLY - TM-5-3895-374-24-2_263
RELIEF VALVE INSTRUCTIONS - TM-5-3895-374-24-2_264
REPLACEMENT PARTS LIST - TM-5-3895-374-24-2_265
Hot Oil Heater
TERMS AND CONDITIONS OF SALE
HEATER MAJOR COMPONENTS - TM-5-3895-374-24-2_275
HEATER MAJOR COMPONENTS - TM-5-3895-374-24-2_276
heat transfer fluid circulation - TM-5-3895-374-24-2_277
HEAT TRANSFER FLUID CIRCULATION - TM-5-3895-374-24-2_278
HEAT TRANSFER FLUID CIRCULATION - TM-5-3895-374-24-2_279
HEAT TRANSFER FLUID CIRCULATION - TM-5-3895-374-24-2_280
HEATER OPERATIONAL SAFEGUARDS - TM-5-3895-374-24-2_281
heat exchanger
flame monitor
general dimensions and specifications
HEAT TRANSFER FLUIDS
CEI NEW INSTALLATION SERVICE
heater specifications
INSTALLING JACKETED PIPE
FUEL REQUIREMENTS
POWER SUPPLY REQUIREMENTS
POST INSTALLATION CEI SERVICE REQUIREMENTS
HEATER INSTALLATON CHECKLIST
HEATER INSTALLATON CHECKLIST ITEMS - TM-5-3895-374-24-2_295
HEATER INSTALLATON CHECKLIST ITEMS - TM-5-3895-374-24-2_296
FILLING HEATER WITH HEAT TRANSFER FLUID
EXPANSION TANK
HEATER MAJOR & SUBMAJOR COMPONENTS
heater orietation - TM-5-3895-374-24-2_300
BURNER COMPONENTS
heater orietation - TM-5-3895-374-24-2_302
PANEL BOX COMPONENT LIST
control panel orientation
SPECIAL OPERATING PRECAUTIONS
OFF/PUMP/BURNER SWITCH
FUEL SELECTOR SWITCH (COMBINATION UNITS ONLY)
TEMPERATURE CONTROLLER - TM-5-3895-374-24-2_308
TEMPERATURE CONTROLLER - TM-5-3895-374-24-2_309
OPERATING AND INDICATING LIGHTS
OIL OPERATION - TM-5-3895-374-24-2_311
TIME CLOCK
ADJUSTING COMBUSTION MIXTURE
MODEL IDENTIFICATION
COMPONENT INFORMATION-GENERAL
burner component identification
Standard Burner Dimensional Data - TM-5-3895-374-24-2_323
Standard Burner Dimensional Data - TM-5-3895-374-24-2_324
Control Panel Information
GAS SUPPLY PIPING
OIL SUPPLY PIPING
Oil Pump Suction Capacity and Filter Selection Chart
Combustion Air Requirements
Combustion Chamber - General
MECHANICAL OPERATION OF FUEL/AIR CONTROL MODES
MECHANICAL OPERATION
Typical Oil Burner with On-Oil Fuel/Air Control Mode
Typical Oil Burner with Fixed Air Low Fire Start Fuel/Air Control Mode
MECHANICAL OPERATION
Figure 24 Typical Oil Burner with Low-High-Off or Low-High-Low Fuel/Air Control Mode Using a Two-Step Oil Pump. (Model C-0)
Figure 25 Typical Oil Burner with Full Modulation Fuel/Air Control
Figure 26 Gas or Gas/Oil Burner Fuel/Air Premix Adjustment - Oil, or Gas/Oil Burner Diffuser Adjustment
GENERAL START UP PROCEDURES-ALL FUELS
Information on Fuel/Air Modes of Operation for Combination Gas/Oil Units
GAS START UP
Burner Start Up Sequence Instructions
Burners Designed for Full Modulation Operation
OIL START UP
Burner Start Up Sequence
Burner Start Up Sequence-cont.
SERVICING AND COMPONENT ADJUSTMENTS
Figure 29 Internal Bypass Oil Nozzle Components
Table 9 OIL NOZZLE FLOW RATE CHARTS
Direct Spark Oil Ignition Adjustments
Table 10 Gas Burner Orifice Sizing Information (See pages 32, Fig. 33 for side orifice detail.)
Table 11 Pilot Orifice Schedule
Pilot Spark Ignition Electrode Adjustment
Table 13 CO2 02 Ratio Curves for Fuel Oils and Gases
GAS OPERATION
OIL OPERATION - TM-5-3895-374-24-2_356
Gray or Black Smoke Formation on Oil Firing
MAINTENANCE - TM-5-3895-374-24-2_358
BURNER START UP INFORMATION & TEST DATA
Operation Checklist
OWNER OPERATING INSTRUCTIONS
POWER FLAME INCORPORATED LIMITED WARRANTY
INSTRUCTIONS FOR ORDERING
BLAST TUBE
DESCRIPTION - TM-5-3895-374-24-2_370
DESCRIPTION - TM-5-3895-374-24-2_371
DESCRIPTION - TM-5-3895-374-24-2_372
MOTORS, 3450 RPM
PANEL BOX DOOR
FIREYE E100 SERIES
HONEYWELL CONTROLS-- LESS AMPLTFIER
WATER TEMPERATURE CONTROLS
OVERLOAD HEATERS
OVERLOAD HEATERS- CONTD)
CONTROL CIRCUIT FUSE
PRESSURE SENSITIVE PRE-PRINTED LABELS - 1/2" X 2"
OIL PUMPS
COMBU OIL FILTER ELEMENTS - STAINLESS STEEL
DOES NOT INCLUDE NOZZLE
OIL NOZZLES - MONARCH
OIL NOZZLES - MONARCH (CONTD)
DIRECT SPARK OIL IGNITION CABLES (PAIR) SPECIFY BURNER MODEL
DAMPER CYLINDER AND DAMPER ACCESSORIES
LINKAGE ACCESSORIES (CONTD)
OIL VALVES, MODULATING AND BRACKETS (CONTD)
HONEYWELL GAS VALVE OPERATORS
ITT GAS VALVE BODIES
TYPE B KECKLEY Y STRAINERS WITH 100 MESH STAINLESS STEEL BASKET
MAIN GAS PRESSURE REGULATORS 1 PSI MAXIMUM INLET
AUXILIARY SOLENOID GAS VALVES
TEST PORT NIPPLES INCLUDING 1/4" NPT HALF COUPLING WELDED
C burner straight gas modulation parts
C burner straight oil LO HI-LO LO-HI ON-OFF parts
C burner straight oil modulation parts - TM-5-3895-374-24-2_399
C burner straight oil LO HI-LO LO-HI ON-OFF parts
C burner straight oil modulation parts - TM-5-3895-374-24-2_401
C burner straight oil modulation parts - TM-5-3895-374-24-2_402
DESCRIPTION - TM-5-3895-374-24-2_403
FLAME-MONITOR SPECIFICATIONS
ELECTRICAL RATINGS
FLAME SAFEGUARD
FLAME SAFEGUARD-cont.
SCANNER SELECTION
FLAME-MONITOR PROGRAMMER SELECTION
OPERATION - TM-5-3895-374-24-2_410
LOCKOUTS
Description of Functions of Operating Controls
FLAME SIGNAL STRENGTH NUMBER FROM 0-99
DESCRIPTION - TM-5-3895-374-24-2_414
DESCRIPTION - TM-5-3895-374-24-2_415
DESCRIPTION - TM-5-3895-374-24-2_416
EP ADDITIONAL MESSAGES
Suggested Wiring Diagram for EP160, EP161, and EP170 Programmers
COMBINATION FUEL BURNERS - TM-5-3895-374-24-2_419
INSTALLATION/TESTING
OPERATIONAL TEST
TEST CHECKOUT PROCEDURES
INSTALLATION - UV SCANNERS
Typical Scanner Installations
WIRING - UV SCANNERS
INSTALLATION - 45CM1 PHOTOCELL MOUNT
INSTALLATION - 69ND1 FLAME ROD
MAINTENANCE - TM-5-3895-374-24-2_428
Mounting UV1A/UV18
Component Dimensions
Mounting 45UV5 Scanners
WARRANTIES
DESCRIPTION - TM-5-3895-374-24-2_433
INSTALLATION - TM-5-3895-374-24-2_434
Start-up (Normal Cycle)
DISPLAY MESSAGES
EP260 ADDITIONAL MESSAGES
HOLD MESSAGES (CONTINUED)
LOCKOUT MESSAGES (CONT)
DIAGNOSTIC MESSAGES (CONTINUED)
SUGGESTED WIRING DIAGRAM FOR FIREYE EP260, EP261, EP270 PROGRAMMER LOGIC
COMBINATION FUEL BURNERS - TM-5-3895-374-24-2_442
WARRANTIES, EXCLUSIVE REMEDIES, AND LIMITATION OF DAMAGES - TM-5-3895-374-24-2_443
AN INTRODUCTION
SECTION 1 - INSTALLATION
MOUNTING
NOISE SUPPRESSION
THERMOCOUPLE INPUT
WIRING FOR SOLID STATE RELAY OUTPUT AND/OR SECONDARY OUTPUT
ALARM/TIMER RELAY WIRING
REMOTE SETPOINT INPUT
MODES OF OPERATION
ALARM/TIMER INDICATORS
ALARM/TIMER SELECTION
OPERATOR LOOP
AUTO/MANUAL CONTROL (Models 2002 and 2004 Only)
DIGITAL COMMUNICATIONS
THE TUNE LOOP
SELF TUNE PROGRAM (Models 2003 and 2004 only)
SELF TUNE FOR HOT RESTART AND DURING OPERATION
MANUAL TUNING (all models)
MANUALLY TUNING A THREE MODE (PID) CONTROLLER
TUNING THE OUTPUTS FOR HEATING CONTROL
TUNING THE OUTPUTS FOR HEATING CONTROL-cont. - TM-5-3895-374-24-2_466
TUNING THE OUTPUTS FOR HEATING CONTROL-cont. - TM-5-3895-374-24-2_467
SIMPLIFIED MANUAL TUNING PROCEDURE FOR PID CONTROLLERS
SIMPLIFIED MANUAL TUNING PROCEDURE FOR PID CONTROLLERS-cont.
CONNECTOR PIN DESIGNATIONS
CONNECTOR PIN DESIGNATIONS-cont.
HANDSHAKE OPTION
RS422 INTERFACE
20 mA CURRENT LOOP INTERFACE
FORMAT SELECTION SWITCHES
DATA PROTOCOL
DATA PROTOCOL DEFINITIONS
PARAMETER DESIGNATIONS
CONTROL COMMANDS-CONTROL STATUS (CSW)
PROTOCOL EXAMPLE-READ
PROTOCOL EXAMPLE-WRITE
ASCII TABLE
ENTERING CALIBRATION PROGRAM
PART NUMBER CHANGES
SETTING THE DISPLAYED UNITS
SETTING THE SPAN - TM-5-3895-374-24-2_486
REFERENCE CALIBRATION
RTD CALIBRATION
REMOTE SETPOINT CALIBRATION
THE OPERATOR FLOW CHART
MODELS 2000, 2001 AND 2002
MODELS 2003 AND 2004
THE CALIBRATION FLOW CHART
DIAGNOSTIC DISPLAYS
TROUBLESHOOTING GUIDE
TROUBLESHOOTING GUIDE-cont.
WARRANTY - TM-5-3895-374-24-2_497
APPLICATION INFORMATION
Self-Cooling
design
the product
construction
performance curves
pump dimensions
SIHI Plants and Main Sales Offices
Centrifugal pumps for heat transfer oils
SECTION I- GENERAL
ANGULAR ALIGNMENT
SECTION IV - MAINTENANCE
Possible Causes of Trouble
SECTION VI Disassembly/Assembly Instructions
Assembly - TM-5-3895-374-24-2_513
Section VII - Sectional Drawing
INSTALLATION - TM-5-3895-374-24-2_515
Tension or Compression Operated Controllers
TESTING TEMPERATURE SET POINT
LIMITED WARRANTY STATEMENT
DESCRIPTION - TM-5-3895-374-24-2_519
FLAME AMPLIFIER SELECTION
IMPORTANT - TM-5-3895-374-24-2_521
WARRANTIES, EXCLUSIVE REMEDIES, AND LIMITATION OF DAMAGES - TM-5-3895-374-24-2_522
HIGH-TEMPERATURE LIMIT SWITCH
LOW-OIL FLOAT SWITCH
heater components air flow switch
main electric gas valve and hydramotor - TM-5-3895-374-24-2_526
main electric gas valve and hydramotor - TM-5-3895-374-24-2_527
heater components solenoid valves
heater components ignition transformers
heater components fuel oil pump
RECOMMENDED SPARE PARTS - TM-5-3895-374-24-2_531
SPARE PARTS CEI-2000A CIRCULATING HOT OIL HEATER - TM-5-3895-374-24-2_532
CIRCULATING PUMP PARTS - TM-5-3895-374-24-2_533
SECTION OVERVIEW
PRELIMINARY HEATER TROUBLESHOOTING CHECKLIST
SPECIAL TOOLS REQUIRED
heater troubleshooting fireye hold messages
heater troubleshooting fireye lockout messages
heater troubleshooting fireye check messages
FLAME FAILURE
HEATER OPERATIONAL SAFEGUARDS - TM-5-3895-374-24-2_541
heater operational safeguards - TM-5-3895-374-24-2_542
PREVENTIVE MAINTENANCE SCHEDULE
FIREYE FLAME - MONITOR SYSTEM
wiring schematic
wiring diagram - TM-5-3895-374-24-2_546
gas-oil burner with only oil components mounted (less gas components)
relay chart
Figure 3-40. Heat Transfer Fluid System
Figure 3-41. Fuel System
Asphalt Metering Pump Assembly Removal, Repair and Replacement
Figure 3-42. Asphalt Metering Pump Assembly
Inspection - TM-5-3895-374-24-2_553
Asphalt Metering Pump Drive Removal, Repair and Replacement
Figure 3-43. Asphalt Metering Pump Fittings
Figure 3-44. Asphalt Metering Pump Drive
Inspection - TM-5-3895-374-24-2_557
Assembly - TM-5-3895-374-24-2_558
Assembly-cont. - TM-5-3895-374-24-2_559
Shaft Coupling - TM-5-3895-374-24-2_560
Sure- Flex Couplings Installation Instructions
Sure-Flex Installation Instructions (continued) - TM-5-3895-374-24-2_562
Asphalt Metering Pump
MAINTENANCE AND REPAIR INSTRUCTIONS SERIES 32 AND 230
REASSEMBLY - TM-5-3895-374-24-2_565
REPLACEMENT PARTS LIST - TM-5-3895-374-24-2_566
REPLACEMENT PARTS LIST CONTINUED
INSTALLATION - TM-5-3895-374-24-2_568
CUT-AWAY OF VIKING INTERNAL PRESSURE REUEF VALVE FIGURE-cont.
Alignment
Piping-cont.
START UP-cont.
PREVENTATIVE MAINTENANCE
RAPID WEAR
TECHNICAL SERVICE MANUAL - TM-5-3895-374-24-2_575
Asphalt Meter
TECHNICAL SERVICE MANUAL - TM-5-3895-374-24-2_577
SPECIAL INFORMATION
PACKED PUMPS
DISASSEMBLY - TM-5-3895-374-24-2_580
ASSEMBLY - TM-5-3895-374-24-2_581
MECHANICAL SEAL PUMPS
DISASSEMBLY - TM-5-3895-374-24-2_583
ASSEMBLY - TM-5-3895-374-24-2_584
ASSEMBLY-cont. - TM-5-3895-374-24-2_585
ASSEMBLY - TM-5-3895-374-24-2_586
THRUST BEARING ADJUSTMENT
PRESSURE ADJUSTMENT
Figure 3-45. Asphalt Metering and Transfer Systems
Divert Assembly Removal, Repair and Replacement
Air Cylinder Repair and Re-assembly.
Figure 3-46. Divert Assembly
Figure 3-47. Air Cylinder
Assembly - TM-5-3895-374-24-2_594
Pneumatic System - TM-5-3895-374-24-2_595
Asphalt Transfer Pump Drive Removal, Repair and Replacement
Figure 3-49. Asphalt Transfer Pump Drive
Inspection - TM-5-3895-374-24-2_598
Calibration Tank/System Inspection
Figure 3-50. Calibration Tank/System
Gear Reducer - TM-5-3895-374-24-2_601
Sheaves and Bushings - TM-5-3895-374-24-2_602
Sheave-Bushings Installation Instructions - TM-5-3895-374-24-2_603
to remove - TM-5-3895-374-24-2_604
Screen Deck Removal, Repair and Replacement
Inspection - TM-5-3895-374-24-2_606
Assembly - TM-5-3895-374-24-2_607
Assembly-cont. - TM-5-3895-374-24-2_608
Figure 3-51 Screen Deck
Conveyor Head Pulley Removal, Repair and Replacement
Figure 3-52 Head Pulley
Assembly - TM-5-3895-374-24-2_612
Conveyor Assembly Removal, Repair and Replacement.
Figure 3-53 Conveyor Assembly
Disassembly-cont. - TM-5-3895-374-24-2_615
Inspection - TM-5-3895-374-24-2_616
Assembly - TM-5-3895-374-24-2_617
Conveyor Belt - TM-5-3895-374-24-2_618
Conveyor Belt, Idler Pulleys and Adjustments
FACTORS AFFECTING TRAINING OF A BELT
SEQUENCE OF TRAINING OPERATIONS
SEQUENCE OF TRAINING OPERATIONS-cont.
Figure 3-54 Belt Training
Belt Scale, Speed Sensor
SUITABILITY OF PURPOSE WARRANTY
WEIGH SCALE CAUTION LABELS
weigh bridge assembly
LOAD CELL WARRANTY LIMITATION & WARNING
STANDARD MODELS
WEIGH SCALE PARTS LIST
WEIGH SCALE PARTS LIST-cont.
CONVEYOR EVALUATION
suggested rework
WEIGH SCALE ASSEMBLY
weigh scale mountaing
WEIGH SCALE CALIBRATION
WEIGH SCALE CALIBRATION-cont. - TM-5-3895-374-24-2_639
WEIGH SCALE CALIBRATION-cont. - TM-5-3895-374-24-2_640
INSTALLATION OF OPTIONAL TEST WEIGHTS
Figure 3-55 Hydraulic System
Gear Reducer, Conveyor
INSTALLATION - TM-5-3895-374-24-2_645
LUBRICATION - TM-5-3895-374-24-2_646
GUIDELINES FOR TORQUE-ARM REDUCER LONG-TERM STORAGE - TM-5-3895-374-24-2_647
When Placing the Reducer into Service-cont.
name of part
REPLACEMENT OF PARTS - TM-5-3895-374-24-2_650
table 4-bolt tightening torque values - TM-5-3895-374-24-2_651
DETERMINING THE STOKE OR AMPLITUDE
SCREEN VIBRATOR BEARING TEMPERATURES
BEARING REMOVAL AND INSTALLATION
Conveyor Drive Removal, Repair and Replacement
Assembly - TM-5-3895-374-24-2_656
Figure 3-56 Conveyor Drive
Sheaves and Bushings - TM-5-3895-374-24-2_658
Sheave-Bushings Installation Instructions - TM-5-3895-374-24-2_659
to remove - TM-5-3895-374-24-2_660
directions for applying FLEXCO conveyor belt fasteners - TM-5-3895-374-24-2_662
installation tips - TM-5-3895-374-24-2_663
Hydraulic Cylinder Repair and Re-assembly - TM-5-3895-374-24-2_664
Figure 3-57 Hydraulic Cylinder
Four Bin Feeder - TM-5-3895-374-24-2_666
Figure 3-58 Belt Feeder Drives
Assembly - TM-5-3895-374-24-2_668
Gear Reducer - TM-5-3895-374-24-2_669
Feed Gale Removal, Repair and Replacement
Figure 3-59 Feed Gate
Feeder Flow Switch Removal, Repair and Replacement
Figure 3-60 Feeder Flow Switch
Figure 3-61 Feeder Flow Switch Position
Belt Feeder Removal, Repair and Replacement - TM-5-3895-374-24-2_675
Figure 3-62 Belt Feeder
Belt Feeder Removal, Repair and Replacement - TM-5-3895-374-24-2_677
Inspection - TM-5-3895-374-24-2_678
Assembly-cont. - TM-5-3895-374-24-2_679
Bin Vibrators Removal, Repair and Replacement
Figure 3-63 Bin Vibrators
Assembly - TM-5-3895-374-24-2_682
TECHNICAL DATAS
Gathering Conveyor Removal, Repair and Replacement
Figure 3-64 Gathering Conveyor Tall Section
Inspection - TM-5-3895-374-24-2_686
Figure 3-65 Gathering Conveyor Fold Section
Assembly - TM-5-3895-374-24-2_688
Figure 3-66 Gathering Conveyor Head Section
Conveyor Belt - TM-5-3895-374-24-2_690
Inspection - TM-5-3895-374-24-2_691
Gathering Conveyor Drive Removal, Repair and Replacement
Assembly - TM-5-3895-374-24-2_693
Figure 3-67. Gathering Conveyor Drive
Shaft Coupling - TM-5-3895-374-24-2_695
TABLE 1 - FASTENER TORQUE VALUES (ft.-lbs.) - TM-5-3895-374-24-2_696
TABLE 2 - MAXIMUM RPM AND ALLOWABLE MISALIGNMENT (Dimensions in inches)
Hydraulic System - TM-5-3895-374-24-2_698
Sheaves and Bushings - TM-5-3895-374-24-2_699
Sure-Grip Sheave-Bushings Installation Instructions
to remove - TM-5-3895-374-24-2_701
Hydraulic Cylinder Repair and Re-assembly - TM-5-3895-374-24-2_702
Figure 3-69. Hydraulic Cylinder
Belt Fasteners
Directions for applying FLEXCO conveyor belt fasteners - TM-5-3895-374-24-2_705
installation tips - TM-5-3895-374-24-2_706
Generator Trailer - TM-5-3895-374-24-2_707
Assembly - TM-5-3895-374-24-2_708
Assembly-cont. - TM-5-3895-374-24-2_709
Figure 3-70. Pump Drive
Hydraulic System - TM-5-3895-374-24-2_711
Shaft Coupling - TM-5-3895-374-24-2_712
TABLE 1 - FASTENER TORQUE VALUES (ft.-lbs.) - TM-5-3895-374-24-2_713
Sure-Flex Installation Instructions (continued) - TM-5-3895-374-24-2_714
Trailer Suspensions
MODEL 21B SERIES MAINTENANCE RECOMMENDATIONS
MODEL 21B-FAB TRAILER SUSPENSION SUSPENSION DE REMORQUE MODELE 21B-FAB
21-B Trailer Suspension Maintenance Recommendations
Torque Arm Bushing Assembly
Trailer Suspensions, Single Axle
MATERIAL LIST For Drawing #70137-1 Shown On Reverse Side - TM-5-3895-374-24-2_721
Torque Arms-cont.
Trailer Suspensions, Tandem Axle
MATERIAL LIST For Drawing #83006 Shown on Reverse Side - TM-5-3895-374-24-2_724
MATERIAL LIST For Drawing #83006 Shown on Reverse Side-cont.
Trailer Suspensions, Triple Axle
MATRIAL LIST For Drawing #84164 Show on Reverse Side (Use With Drawing #83006)
MATRIAL LIST For Drawing #84164 Show on Reverse Side (Use With Drawing #83006)-cont.
Trailer Axle Assembly Removal, Repair and Replacement
Figure 3-72. Trailer Axle Assy
Inspection - TM-5-3895-374-24-2_731
Assembly-cont. - TM-5-3895-374-24-2_732
Trailer Electrical System 12V - 24V
Figure 3-73. Trailer Electrical System 12V - 24V
Figure 3-74. Trailer Electrical System 12V - 24V
Figure 3-75. Trailer Electrical System 12V - 24V
Figure 3-76. Trailer Electrical System 12V - 24V
Figure 3-77. Trailer Electrical System 12V - 24V
Figure 3-78. Trailer Electrical System 12V - 24V
Figure 3-79. Trailer Electrical System 12V - 24V
Trailer Air Brakes
Mechanical Release
Figure 3-80. Trailer Air Brake System
Figure 3-81. Trailer Air Brake System
Figure 3-82. Trailer Air Brake System
Figure 3-83. Trailer Air Brake System
Figure 3-84. Trailer Air Brake System
Figure 3-85. Trailer Air Brake System
5th Wheel Adapter Removal, Inspection and Replacement
Figure 3-86. 5th Wheel Adapter
Hydraulic Cylinder Repair and Re-assembly - TM-5-3895-374-24-2_751
Figure 3-87. Hydraulic Levelling System
Figure 3-88. Hydraulic Leveling System
Assembly - TM-5-3895-374-24-2_754
Figure 3-89. Hydraulic Cylinder
CHAPTER 4 TROUBLE SHOOTING
Production Trouble Shooting
Solution/Reference - TM-5-3895-374-24-2_758
Control Van/Controls
Motor Controls
Solution/Reference - TM-5-3895-374-24-2_761
Temperature Device
Programmable Logic Controller (PLC)
Blending Controller - TM-5-3895-374-24-2_764
Incorrect Liquid Asphalt Temperature Display
Blending Controller Fails to Respond
Scale Rate - 0 At All Times
Scale Rate - Constant, Non Zero Positive Value
Asphalt Meter Rate - Erratic Rate Indication
Feeder Aggregate Speed Control
Aggregate Bin Flow Switches Not Indicating
On/Off Inputs And Outputs
Surge Bin - TM-5-3895-374-24-2_773
Surge Bin - TM-5-3895-374-24-2_774
Aggregate Feed - TM-5-3895-374-24-2_775
Aggregate Feed - TM-5-3895-374-24-2_776
Baghouse - TM-5-3895-374-24-2_777
Control System Interlocks
Control Logic Charts
Figure 4-1. Start Up Control
Figure 4-2. MCC Power to Motor Control
Figure 4-3. Asphalt Metering Pump
Figure 4-4. Baghouse
Figure 4-5 Motor Controls
Figure 4-6 Feed Motor Controls
Figure 4-7 Batcher Control
Figure 4-8 Baghouse Exhaust Shutter
Figure 4-9 Motor Alarms
Figure 4-10 Motor Alarm Silence Reset
Figure 4-11 Asphalt Metering Pump
Figure 4-12 Auto Reset Alarms
Figure 4-13 Alarm Silence/Reset
Unit Preventive Maintenance Checks and Service
APPENDIX A REFERENCES - TM-5-3895-374-24-2_794
Technical Manuals
APPENDIX B MAINTENANCE ALLLOCATION CONCEPT

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