CHAPTER 1 GENERAL INFORMATIONCHAPTER 2 PREPARATION FOR USE BY RECEIVING ACTIVITYVisual InspectionCHAPTER 3 MAINTENANCE INSTRUCTIONS - TM-5-3895-374-24-1_29Removal, Repair, and Replacement-cont.Control Van - TM-5-3895-374-24-1_31Figure 3-1. Control Van ComponentsBurner Control - TM-5-3895-374-24-1_33GENERAL INFORMATION - TM-5-3895-374-24-1_35INSTALLATION - TM-5-3895-374-24-1_36Fig. 1-Drawing showing placement of thermocouple In exhaust ductFig. 2-Drawing showing the placement of the thermocouple and "dam" in the dryer discharge chuteFig 3-Drawing showing the installation of the exhaust fan flow switchADJUSTMENTS - TM-5-3895-374-24-1_40IMPORTANT - TM-5-3895-374-24-1_41FINAL CHECKOUTPANEL OPERATION-cont.UDC3000 MICROPROCESSOR TEMPERATURE CONTROLLERFig 4-UDC3000 Temperature ControllerCONFIGURATION RECORD SHEETLOWER DISPLAY(FUNCTION)RECOMMENDED SPARE PARTS - TM-5-3895-374-24-1_48OPERATION - TM-5-3895-374-24-1_49diagram flow chartpanel assembly - TM-5-3895-374-24-1_55panel assembly - TM-5-3895-374-24-1_57panel assembly - TM-5-3895-374-24-1_58Damper ControlMODEL NUMBER INTERPRETATION AND ORDERING INFORMATIONMODEL NUMBER INTERPRETATION AND ORDERING INFORMATION-cont.CONTROLLER ASS]EBLY DIMENSIONSTRANSMITTER AND MANIFOLD KITINTERCONNECTING WIRING-cont.OPERATION - TM-5-3895-374-24-1_66HOLDLAMP REPLACEMENTSECOND SETPOINT (2SP)-cont.TUNINGCYCLE TIMEVARIABLE SETPOINT OPTION - TM-5-3895-374-24-1_72VARIABLE SETPOINT OPTION - TM-5-3895-374-24-1_73CONTROLLER CONFIGURATION RECORDJUMPER POSITIONSINTERMEDIATE RELAYSON TIME CALCULATIONS AND EFFECTS OF TUNING PARAMETERSEXAMPLE 4Asphalt Calibration Scale Weight IndicatorAsphalt Calibration Scale Weight Indicator-cont.MODEL DF2000 DIGITAL WEIGHT INDICATORSECTION I - GETTING STARTEDSECTION I - USING THE INDIDICATORSpecial Keypad FunctionsPhysical InstallationWiring of Load CoilsWIRING OF LOAD CELLSWiring of Printer, Data Comm, Remote Display ConnectorWiring of Setpoint OutputSECTION III - CALIBRATIONSet-Up Parameters-cont.Trial and Error MethodSetting the Span - TM-5-3895-374-24-1_93USA Display FlagSet Dead LoadAverage Shift Value 2.Setpoint Control MaskSECTION V - ERROR MESSAGESSECTION VI - TROUBLE SHOOTING GUIDEAPPENDIX 1 - TM-5-3895-374-24-1_100APPENDIX 1 - TM-5-3895-374-24-1_101APPENDIX III - WEIGHT STABILIZATION SYSTEMAverage Shift Value 2Average Shift Value 1Average Shift Value 3Warranty - TM-5-3895-374-24-1_106Motor Control Centermain breaker c/w shunt tripType GC Ground Fault protection systemsize 1 FVNR starterGROUND FAULT PROTECTION SYSTEM TYPE GCTest log ground fault protection system type GCSHIPPING DAMAGE, HANDLING & STORAGESYSTEM OPERATIONSENSOR MOUNTINGCONNECTIONSINTERNAL LONG TIME DELAY SELECTIONTRIP COIL REQUIREMENTSRELAY SETTINGSRATINGSTEST PROCEDURESBENCH TEST PROCEDUREAuxilary Breaker c/w Shunt trip - TM-5-3895-374-24-1_129Auxilary Breaker c/w Shunt trip - TM-5-3895-374-24-1_130Type GC ground fault protection size 1&2 FVNR starterconnection diagram for 3 pole branch switch - TM-5-3895-374-24-1_133connection diagram for 3 pole branch switch - TM-5-3895-374-24-1_134INTRODUCTION - TM-5-3895-374-24-1_136Table 1 Field Modification Kits, Class 9999SHORT CIRCUIT PROTECTIONTable 5 Parts ListAuxiliary ContactsCoil Replacement - TM-5-3895-374-24-1_141Assembly InstructionsOrdering Instructionscover mounted control unitscoil replacement - TM-5-3895-374-24-1_145Control ProductsIntroduction - TM-5-3895-374-24-1_148HandlingSection Preparation for Splicing - TM-5-3895-374-24-1_150Section Preparation for Splicing - TM-5-3895-374-24-1_151Joining Sections - TM-5-3895-374-24-1_152Joining Sections - TM-5-3895-374-24-1_153Positioning and SplicingConductor EntryLoad and Control WiringPre-Operational Check ListOperating Mechanism AdjustmentStandard Motor Circuit Protector (MAG-GARD) Circuit ?Breaker Application InformationBus Bars and Incoming Line CompartmentsTYPICAL SPLICE CONNECTIONControl Unit LockoutUnit Removal - TM-5-3895-374-24-1_163Unit Removal - TM-5-3895-374-24-1_164Unit Removal - TM-5-3895-374-24-1_165Unit Removal - TM-5-3895-374-24-1_166Unit Removal - TM-5-3895-374-24-1_167Insulation TestMaintenance After a Fault Has OccurredOrdering Information - TM-5-3895-374-24-1_170Ordering Information - TM-5-3895-374-24-1_171Ordering Information - TM-5-3895-374-24-1_172Ordering Information - TM-5-3895-374-24-1_173Square D Literature ListMotor Control Trouble-Remedy TableOVERLOAD RELAYSVariable Speed DrivesAWVAR5 series 45 2 variable speed controllers for asynchronous motorsThe speed controllerThe ALTIVAR ATV-45 2ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_182ALTIVAR 0,75 to 4 kW (except ATV-452U40M and U40S) - TM-5-3895-374-24-1_183ALTIVAR 0,75 to 4 kW (except ATV-452U40M and U40S) - TM-5-3895-374-24-1_184ALTIVAR 4 to 30 kW (except ATV-452U40 and U40N) - TM-5-3895-374-24-1_185ALTIVAR 4 to 30 kW (except ATV-452U40 and U40N) - TM-5-3895-374-24-1_186ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_187ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_188Technical characteristics - TM-5-3895-374-24-1_189Technical characteristics - TM-5-3895-374-24-1_190Technical characteristics - TM-5-3895-374-24-1_191Installation - TM-5-3895-374-24-1_192Installation - TM-5-3895-374-24-1_193Recess mountingDimensions WeightsSpeed controller ventilationTerminal stripsALTIVAR 0,75 to 30 kWALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_199CablingATV-452D37 (N) to D90 (N) 380/415 V (N 440/500 V)Equipment requiredAlternative circuit diagramFunction of the control inputsFunctions of the control inputsUtilization of the control inputsFunction of the speed reference inputsWiring precautions Intermittent dutyTransient operating periodsMotor power > rated power of the controllerAdditional motor connected downstream of the speed controllerOperation at constant torque in overspeedAdaptation to the motor loadLine inductancesDimensions - WeightsLayout of the setting controlsSwitchesPush-buttonsSpeed controller on stopSimplified InpuComplete displayConfiguration parametersList of the configuration parameters and the possible valuesvoltage/frequencyList of the parameters - TM-5-3895-374-24-1_226List of the parameters - TM-5-3895-374-24-1_227List of the parameters - TM-5-3895-374-24-1_228Fault storage erasureFault codes - TM-5-3895-374-24-1_230Fault codes - TM-5-3895-374-24-1_231Self-diagnosticALTIVAR 0,75 to 4 kWChecking the rectifiersConnectors - TM-5-3895-374-24-1_235Connectors - TM-5-3895-374-24-1_236ALVTIVAR 0,75 TO 4 kW - TM-5-3895-374-24-1_237ALVTIVAR 0,75 TO 4 kW - TM-5-3895-374-24-1_238Utilization safety measuresValidation of the moduleModule VW3-A45101 or VW3-A451011Characteristics - TM-5-3895-374-24-1_242Braking power calculationStandardized resistances (for the most common operating conditions)Standard resistances VY1-ADR010W2000Resistance calculation exampleInstallation and connection of the optional moduleInitial setting up - TM-5-3895-374-24-1_248Installing the VW3-A45201 D90 option boardInitial setting up - TM-5-3895-374-24-1_250Installation and connectionsAdjustments - TM-5-3895-374-24-1_252Diagram of cut out to be madeVentilation kitEnclosed speed controllersReferences, dimensionsCommunication by multidrop busSpare parts - TM-5-3895-374-24-1_258Spare parts - TM-5-3895-374-24-1_259Configuration, special functions, settings+ speed /-speedReduce current limitationPreset speedsAssignments of the inputs/outputs - TM-5-3895-374-24-1_264Assignments of the inputs/outputs - TM-5-3895-374-24-1_265Analogue outputsSpecial functions - TM-5-3895-374-24-1_267Special functions - TM-5-3895-374-24-1_268Catching a spinning loadMains fault validationSettingsFrequency loop gainBrake release time delaySummaryCommissioning softwareAdaptation to the microcomputerVarious menusCONFIGURATION / ATVCharacteristics - TM-5-3895-374-24-1_279Commissioning terminal - TM-5-3895-374-24-1_280Choice of control or adjustment modesSimplified diagram of the terminals operationFault displayDescnption of the control and adjustment modes2-INPUTS-OUTPUTS3-SPEC. FUNCTIONSADJUSTMENTS - TM-5-3895-374-24-1_287Commissioning terminal - TM-5-3895-374-24-1_288PAST FAULTSCUST. SETTINGSTERMINAL CONTROLLink characteristicsStructure of the ATV-45 2 dataMessage formatQuestion and answer code tableDefinition of the bitsDefinition of the wordsCommand register COM (W18) Read and writeFault register FLT (W21) Read onlyElectrical Schematicsmain control fuses tacom wrt equipment mototr ammeters & mcc frequency meters schematic tacom wrt equipmentmcc #1 schematic for motors # M9.M15-M21.M27 tacom wrt equipmentmcc #1 schematicmcc #2 schematic - TM-5-3895-374-24-1_305mcc #2 schematic - TM-5-3895-374-24-1_306mcc #2 schematic - TM-5-3895-374-24-1_307mcc #2 schematic - TM-5-3895-374-24-1_308surge bin controls (schematic) - TM-5-3895-374-24-1_309surge bin controls (schematic) - TM-5-3895-374-24-1_310blend I/O card systemdivert valve schematicsystems feeders 1&2 agg bin failsystem feedersmaster ratio controllerbaghouse temperature displaybaghouse schematic diagramhauck damper control schematicoil heater temperature display schematicplc layout for slc 500 chasisdiscrete input card - TM-5-3895-374-24-1_321discrete input card - TM-5-3895-374-24-1_322discrete input card - TM-5-3895-374-24-1_323discrete input card - TM-5-3895-374-24-1_324discrete input card - TM-5-3895-374-24-1_325discrete input card - TM-5-3895-374-24-1_326discrete input card - TM-5-3895-374-24-1_327motor controldiscrete output card - TM-5-3895-374-24-1_329discrete output card - TM-5-3895-374-24-1_330discrete output card - TM-5-3895-374-24-1_331discrete output card - TM-5-3895-374-24-1_332discrete input card - TM-5-3895-374-24-1_333motor control pilot lightcontrol room wall layoutcontrol room wiringcontrol room transformermcc #1 power schematic for motor - TM-5-3895-374-24-1_338mcc #1 power schematic for motor - TM-5-3895-374-24-1_339mcc #2 power schematic for motor - TM-5-3895-374-24-1_340mcc #2 power schematic for motor - TM-5-3895-374-24-1_341mcc #2 power schematic for motor - TM-5-3895-374-24-1_342mcc #1 & #2 front viewpower receptacle mounting platecontrol room relaycontrol receptacle mounting platecorner cabinet door devicescontrol panel "A"control panel "B"panel "C" device layoutrelay wiring - TM-5-3895-374-24-1_351relay wiring - TM-5-3895-374-24-1_352relay wiring damperterminal block #1terminal block #2terminal block #5terminal block #6terminal block #7terminal block #8terminal block #9terminal block #10terminal block #11terminal block #12terminal block #13terminal block #14terminal block #15terminal block #16terminal block #17terminal block #100baghouse control wiring diagramsurge bin wiring diagramsurge bin electric heatwiring diagram terminal block #12scanner wiring diagramdivert valve wiring diagramoil heater temperature display wiring diagramaspahalt pump metering wiringscale wiring diagramasphalt weight tank wiring diagrammcc #1 motor control cable wiring diagrammcc #1 motor controlmcc #2 motor control - TM-5-3895-374-24-1_382mcc #2 motor control - TM-5-3895-374-24-1_383mcc #2 motor control - TM-5-3895-374-24-1_384cable # cbl 149 pt & emg stop wiring diagramcable # cbl 150 mcc #2 pt. & emg stop wiring diagramcbl 151 ct. wiring from mcc's to control panelVS drive wiring diagram for feeder "1" M2VS drive wiring diagram for feeder "2" M3VS drive wiring diagram for feeder "3" M4VS drive wiring diagram for feeder "4"VS drive wiring diagram for asphalt metering pumpcable # cbl 042 surge bin Jb02 to jb04 wiring diagram23 pin for male insert plug connectionsplug # P1 pin & terminal wiring diagram baghouse cableplug # P2 pin & terminal wiring diagramm burner cordplug # P3 pin & terminal wiring diagram surge bin cordplug # P4 pin & terminal wiring diagram tach cordplug # P5 pin & terminal wiring diagram scale cordplug # P6 pin & terminal wiring diagram agg bin Sw cordplug # P7 pin & terminal wiring diagram divert valve cordplug # P8 pin & terminal wiring diagram material sensorplug # P11 pin & terminal wiring diagram temp display cordplug # P13 pin & terminal wiring (asphalt weight tank)surge bin heat cords wiring diagramasphalt drum mixer motors & cords wiring diagram4 bin cold feeders plant motor & cords wiring diagramcharging conveyor motor & cords wiring diagram - TM-5-3895-374-24-1_408portable asphalt tanker motor & cords wiring diagramhydraulic power pack motor & cord wiring diagramportable baghouse motor & cords wiring diagram - TM-5-3895-374-24-1_411portable baghouse motor & cords wiring diagram - TM-5-3895-374-24-1_412wiring diagram for pump speed output TB4wiring diagram for divert valve controlswiring diagram for feeder - TM-5-3895-374-24-1_415plug # P9 pin & terminal wiring diagramplug # P10 pin & terminal wiring diagram baghouse probecharging conveyor motor & cords wiring diagram - TM-5-3895-374-24-1_418portable surge bin motor & cords wiring diagramwiring diagram for feeder - TM-5-3895-374-24-1_420wiring diagram for feedersData Table Access ModuleTROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_423TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_424TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_425TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_426TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_427TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_428TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_429INSTRUCTION ERRORS - TM-5-3895-374-24-1_430INSTRUCTION ERRORS - TM-5-3895-374-24-1_431PROCESSOR ERRORS - TM-5-3895-374-24-1_432PROCESSOR ERRORS - TM-5-3895-374-24-1_433PROCESSOR ERRORS - TM-5-3895-374-24-1_434PROCESSOR ERRORS - TM-5-3895-374-24-1_435General CharacteristicsProgrammable Logic ControllerInstallation and Operation ManueInstalling Your Hardware ComponentsInstalling ModulesInstalling Modules-cont.Removing the Memory Module - TM-5-3895-374-24-1_442Removing the Memory Module - TM-5-3895-374-24-1_443Chapter 5 Installing Your Hardware ComponentsWiring Your I/O ModulesContact Output Circuits - AC or DCSourcing Device with Sinking Output Module CircuitPreparing Your Wiring LayoutFeatures of an I/O ModuleRecommendations for Wiring I/O DevicesWiring Your I/0 ModulesUsing Removable Terminal Blocks (RTB)Installing RTBsMaintaining Your Control SystemChapter 8 Maintaining Your Control SystemTransporting - TM-5-3895-374-24-1_456Installing and Replacing the Battery of the SLC 5/01 or 5/02 ProcessorReplacing Your SLC 5/03 Battery - TM-5-3895-374-24-1_458Replacing Your SLC 5/03 Battery - TM-5-3895-374-24-1_459Removing Damaged Retainer ClipsReplacing a Fuse on the Power SupplyTroubleshootingRemoving PowerProgram AlterationIdentifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_465Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_466Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_467Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_468Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_469Identifying 5/02 Processor Communication Errors - TM-5-3895-374-24-1_470Identifying 5/02 Processor Communication Errors - TM-5-3895-374-24-1_471Clearing 5/03 Processor Faults Using the KeyswitchIdentifying 5/03 Processor Errors - TM-5-3895-374-24-1_473Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_474Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_475Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_476Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_477Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_478Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_479Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_480Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_481Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_482Fatal Hardware ErrorIncompatible PlatformMemory Write ProtectedReturning the 5/03 Processor to Its "Initial Factory Conditions"Troubleshooting Your Input Modules - TM-5-3895-374-24-1_487Troubleshooting Your Input Modules - TM-5-3895-374-24-1_488Troubleshooting Your Output Modules - TM-5-3895-374-24-1_489Troubleshooting Your Output Modules - TM-5-3895-374-24-1_490Glossary - TM-5-3895-374-24-1_491Glossary - TM-5-3895-374-24-1_492Glossary - TM-5-3895-374-24-1_493Glossary - TM-5-3895-374-24-1_494Blending Controller - TM-5-3895-374-24-1_495blend I/O factory connectionsblend I/O aggegate scaleblend I/O asphalt meterblend I/O Mix temp/blend logicblend I/O asphalt pump controllerblend I/O feeder start/stopfeed I/O factory connectionsfeed I/O low agg alarmsfeed I/O feeder controllersDescription of Components - TM-5-3895-374-24-1_507Ribbon CassetteStandard Mode Italic Character SetEnvironmental Control UnitAW Series Single Package VERTICAL WALL-KINGTM AIR CONDITIONERSGENERAL INFORMATION - TM-5-3895-374-24-1_513WALL MOUNTING INFORMATIONMOUNTING THE UNIT ON WOOD FRAME WALLSMOUNTING THE UNIT ON CONCRETE BLOCK WALLSELECTRICALelectrical specifications walking air conditionersWIRING-MAIN POWERUNIT OPERATIONTimersBurner and Blower AssemblyINTRODUCTION - TM-5-3895-374-24-1_524WARRANTY - TM-5-3895-374-24-1_525SERVICE POLICYGENERAL INFORMATION - TM-5-3895-374-24-1_529OPERATION - TM-5-3895-374-24-1_530COMPONENT IDENTIFICATIONMOUNTING BURNERFig. 4-Installation of Dual HeatshieldsBURNER PILOT SYSTEMFig. 6-StarJet AIG Pilot SystemNATURAL GAS FUEL PIPING SYSTEMNATURAL GAS FUEL PIPING SYSTEM-cont. - TM-5-3895-374-24-1_537NATURAL GAS FUEL PIPING SYSTEM-cont. - TM-5-3895-374-24-1_538LIGHT OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_539LIGHT OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_540HEAVY OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_541HEAVY OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_542FUEL OIL ATOMIZER - TM-5-3895-374-24-1_543FUEL OIL ATOMIZER - TM-5-3895-374-24-1_544LP GAS FUEL PIPING SYSTEMFig. 13- Schematic to aid in adjusting the constant pressure regulator systemAdjustment of LP supply pressureRecommended LP Fuel Pressures (Supply Settings To The Burner)Fig. 15 - Vapor Pressures Of Propane, Butane & Butane-Propane MixturesFLAME SHAPE ADJUSTMENTSFLAME HOLDER CONE ADJUSTMENTMAINTENANCE - TM-5-3895-374-24-1_552Burners Fired On Oi-cont. - TM-5-3895-374-24-1_553Burners Fired On Oi-cont. - TM-5-3895-374-24-1_554piping systemsDRYER DRUM GAS ANALYSIS FOR NATURAL GAS, OIL AND LPVariables effecting the combustion processBATCH PLANTDRUM MIX PLANTTYPICAL SAMPLE TUBE INSTALLATION FOR DRYER DRUM GAS ANALYSISTYPICAL SAMPLE TUBE INSTALLATION FOR DRYER DRUM GAS ANALYSIS-cont.MINIMUM LINE SIZES FOR HAUCK PUMP SET PIPINGMINIMUM LINE SIZES FOR HAUCK PUMP SET PIPING-cont.StarJet 260 Burner Performance TableLP FiringGENERAL INFORMATION - TM-5-3895-374-24-1_567Fig 3 - Standard Discharge Positions viewed from motor drive endsBELT DEFLECTION FORCES (IN POUNDS)Fig. 4 - Drawing of the blower and motor assembly showing the "span"MAINTENANCE - TM-5-3895-374-24-1_571Fig. 5 - Typical direct drive turbo blower.BLOWER HUB LOCKING MECHANISM - TM-5-3895-374-24-1_573Motor Removal/ReplacementIMPORTANT - TM-5-3895-374-24-1_575Maintenance Belt Drive Bearings, Belts & SheavesTROUBLESHOOTING CHECKLIST - TM-5-3895-374-24-1_577TROUBLESHOOTING CHECKLIST - TM-5-3895-374-24-1_578IMPELLER INSTALLATION ON A HAUCK BLOWERCAUTIONBLOWER HUB LOCKING MECHANISM - TM-5-3895-374-24-1_581Fuel SystemFigure 3-3. Pilot SystemDrum DriveFigure 3-4. Drum DriveInspection - TM-5-3895-374-24-1_586Assembly - TM-5-3895-374-24-1_587Assembly-cont. - TM-5-3895-374-24-1_588Assembly-cont. - TM-5-3895-374-24-1_589Gear Reducer - TM-5-3895-374-24-1_590Parts Replacement Manual For Torque-ArmINSTALLATION - TM-5-3895-374-24-1_592GUIDELINES FOR TORQUE-ARM REDUCER LONG-TERM STORAGE - TM-5-3895-374-24-1_593PARTS FOR TXT8 thruTXT10 STRAIGHT BORE & BORE & TAPER BUSHED SPEED REDUCERSPARTS FOR TXT8 thruTXT10 STRAIGHT BORE & BORE & TAPER BUSHED SPEED REDUCERS-cont.ORDERING PARTS - TM-5-3895-374-24-1_596Table 3-Torque ValuesShaft Coupling - TM-5-3895-374-24-1_598Sure Flex CouplingsSure-Flex Installation Instructions (continued) - TM-5-3895-374-24-1_600Chain OilerFigure 3-5. Chain OilerTrunnions and Guide WheelsFigure 3-6. Trunnions and Guide WheelsDrum Trunnion AlignmentFigure 3-7. Drum Trunnion AlignmentTRUNNION ALIGNMENT-cont.Drum FlightAsphalt/Fines Injection PipesFigure 3-8. Drum FlightsFigure 3-9. Drum SealsFigure 3-10. Injection PipesPillow Block - Split HousingStep #1. Check Shaft ToleranceLower Half of HousingFig. 8. Press Small Bearing Bearing on ShaftFig. 16. Cutaway IllustrationOuter Triple SealLubrication NotesSheaves and Bushings - TM-5-3895-374-24-1_620Sure - Grip Sheave- Bushings Installation InstructionsTo Remove - TM-5-3895-374-24-1_622BatcherFigure 3-11 BatcherInspection - TM-5-3895-374-24-1_625Slat ConveyorFigure 3-12. Slat ConveyorDisassembly - TM-5-3895-374-24-1_628Disassembly-cont. - TM-5-3895-374-24-1_629Figure 3-13. Slat Conveyor SlingingInspection - TM-5-3895-374-24-1_631Figure 3-14. Idler and Sprocket SpacingAssembly - TM-5-3895-374-24-1_633Assembly-cont. - TM-5-3895-374-24-1_634Slat Conveyor DriveDisassembly - TM-5-3895-374-24-1_636Assembly - TM-5-3895-374-24-1_637Figure 3-15. Slat Conveyor DriveFigure 3-16. Drive SlingingAssembly-cont. - TM-5-3895-374-24-1_640Slat Conveyor Gear ReducerInstallation and maintenance of gear reducersDisassembling Gear ReducersQuantities of Lubricants requiredRecommended LubricantsEURODRIVE OFFICE AND FACTORY LOCATIONSShaft Coupling - TM-5-3895-374-24-1_648Sure Flex CouplingsSure-Flex Installation Instructions (continued) - TM-5-3895-374-24-1_650Pneumatic System - TM-5-3895-374-24-1_651Air Compressor - TM-5-3895-374-24-1_652Air Compressor Operators Manual 200-2009SAFETY GUIDELINESBASIC AIR COMPRESSOR COMPONENTSFigure 1. Typical Two- Stage Industrial Class Air CompressorsTYPICAL INSTALLATION DIAGRAMELECTRICAL WIRINGINSTALLATION - TM-5-3895-374-24-1_660INSTALLING THE MAGNETIC STARTEROPERATING INSTRUCTIONS - TM-5-3895-374-24-1_662OPERATING INSTRUCTIONS (Cont.)COMPRESSOR LUBRICATIONCLEANING THE AIR FILTERADJUSTING DRIVE BELT TENSIONTROUBLESHOOTING CHARTTROUBLESHOOTING THE MAGNETIC STARTERAir Cylinder Repair and Re-assembly - TM-5-3895-374-24-1_669Hydraulic Pump DriveSPOTTONAIR CYLINDER PARTS LIST - TM-5-3895-374-24-1_671Assembly - TM-5-3895-374-24-1_672Figure 3-19. Hydraulic Pump DriveHydraulic System - TM-5-3895-374-24-1_674Telescoping CylinderFigure 3-21. Telescoping CylinderHydraulic CylinderFigure 3-22. Hydraulic CylinderBin Heating SystemFigure 3-23. Bin Heating SystemBin Gates Removal, Repair and ReplacementFigure 3-24. Bin GatesAssembly - TM-5-3895-374-24-1_683Electrical PanelTail Shaft BearingINSTRUCTION MANUALLUBRICATION INSTRUCTIONS-cont.panel assembly - TM-5-3895-374-24-1_688system schematic dual temperature table top - TM-5-3895-374-24-1_689system schematic dual temperature table top - TM-5-3895-374-24-1_690wiring diagram table top panel wiring diagram - TM-5-3895-374-24-1_692wrt equipment - TM-5-3895-374-24-1_693size 3 reduced voltage auto-xfmr - TM-5-3895-374-24-1_694size 4 reduced voltage auto-xfmrwrt equipment - TM-5-3895-374-24-1_696wrt equipment - TM-5-3895-374-24-1_697size 3 reduced voltage auto-xfmr - TM-5-3895-374-24-1_698wiring diagram - TM-5-3895-374-24-1_699asphalt drum-mix processor