CHAPTER 1 GENERAL INFORMATION
CHAPTER 2 PREPARATION FOR USE BY RECEIVING ACTIVITY
Visual Inspection
CHAPTER 3 MAINTENANCE INSTRUCTIONS - TM-5-3895-374-24-1_29
Removal, Repair, and Replacement-cont.
Control Van - TM-5-3895-374-24-1_31
Figure 3-1. Control Van Components
Burner Control - TM-5-3895-374-24-1_33
GENERAL INFORMATION - TM-5-3895-374-24-1_35
INSTALLATION - TM-5-3895-374-24-1_36
Fig. 1-Drawing showing placement of thermocouple In exhaust duct
Fig. 2-Drawing showing the placement of the thermocouple and "dam" in the dryer discharge chute
Fig 3-Drawing showing the installation of the exhaust fan flow switch
ADJUSTMENTS - TM-5-3895-374-24-1_40
IMPORTANT - TM-5-3895-374-24-1_41
FINAL CHECKOUT
PANEL OPERATION-cont.
UDC3000 MICROPROCESSOR TEMPERATURE CONTROLLER
Fig 4-UDC3000 Temperature Controller
CONFIGURATION RECORD SHEET
LOWER DISPLAY(FUNCTION)
RECOMMENDED SPARE PARTS - TM-5-3895-374-24-1_48
OPERATION - TM-5-3895-374-24-1_49
diagram flow chart
panel assembly - TM-5-3895-374-24-1_55
panel assembly - TM-5-3895-374-24-1_57
panel assembly - TM-5-3895-374-24-1_58
Damper Control
MODEL NUMBER INTERPRETATION AND ORDERING INFORMATION
MODEL NUMBER INTERPRETATION AND ORDERING INFORMATION-cont.
CONTROLLER ASS]EBLY DIMENSIONS
TRANSMITTER AND MANIFOLD KIT
INTERCONNECTING WIRING-cont.
OPERATION - TM-5-3895-374-24-1_66
HOLD
LAMP REPLACEMENT
SECOND SETPOINT (2SP)-cont.
TUNING
CYCLE TIME
VARIABLE SETPOINT OPTION - TM-5-3895-374-24-1_72
VARIABLE SETPOINT OPTION - TM-5-3895-374-24-1_73
CONTROLLER CONFIGURATION RECORD
JUMPER POSITIONS
INTERMEDIATE RELAYS
ON TIME CALCULATIONS AND EFFECTS OF TUNING PARAMETERS
EXAMPLE 4
Asphalt Calibration Scale Weight Indicator
Asphalt Calibration Scale Weight Indicator-cont.
MODEL DF2000 DIGITAL WEIGHT INDICATOR
SECTION I - GETTING STARTED
SECTION I - USING THE INDIDICATOR
Special Keypad Functions
Physical Installation
Wiring of Load Coils
WIRING OF LOAD CELLS
Wiring of Printer, Data Comm, Remote Display Connector
Wiring of Setpoint Output
SECTION III - CALIBRATION
Set-Up Parameters-cont.
Trial and Error Method
Setting the Span - TM-5-3895-374-24-1_93
USA Display Flag
Set Dead Load
Average Shift Value 2.
Setpoint Control Mask
SECTION V - ERROR MESSAGES
SECTION VI - TROUBLE SHOOTING GUIDE
APPENDIX 1 - TM-5-3895-374-24-1_100
APPENDIX 1 - TM-5-3895-374-24-1_101
APPENDIX III - WEIGHT STABILIZATION SYSTEM
Average Shift Value 2
Average Shift Value 1
Average Shift Value 3
Warranty - TM-5-3895-374-24-1_106
Motor Control Center
main breaker c/w shunt trip
Type GC Ground Fault protection system
size 1 FVNR starter
GROUND FAULT PROTECTION SYSTEM TYPE GC
Test log ground fault protection system type GC
SHIPPING DAMAGE, HANDLING & STORAGE
SYSTEM OPERATION
SENSOR MOUNTING
CONNECTIONS
INTERNAL LONG TIME DELAY SELECTION
TRIP COIL REQUIREMENTS
RELAY SETTINGS
RATINGS
TEST PROCEDURES
BENCH TEST PROCEDURE
Auxilary Breaker c/w Shunt trip - TM-5-3895-374-24-1_129
Auxilary Breaker c/w Shunt trip - TM-5-3895-374-24-1_130
Type GC ground fault protection
size 1&2 FVNR starter
connection diagram for 3 pole branch switch - TM-5-3895-374-24-1_133
connection diagram for 3 pole branch switch - TM-5-3895-374-24-1_134
INTRODUCTION - TM-5-3895-374-24-1_136
Table 1 Field Modification Kits, Class 9999
SHORT CIRCUIT PROTECTION
Table 5 Parts List
Auxiliary Contacts
Coil Replacement - TM-5-3895-374-24-1_141
Assembly Instructions
Ordering Instructions
cover mounted control units
coil replacement - TM-5-3895-374-24-1_145
Control Products
Introduction - TM-5-3895-374-24-1_148
Handling
Section Preparation for Splicing - TM-5-3895-374-24-1_150
Section Preparation for Splicing - TM-5-3895-374-24-1_151
Joining Sections - TM-5-3895-374-24-1_152
Joining Sections - TM-5-3895-374-24-1_153
Positioning and Splicing
Conductor Entry
Load and Control Wiring
Pre-Operational Check List
Operating Mechanism Adjustment
Standard Motor Circuit Protector (MAG-GARD) Circuit ?Breaker Application Information
Bus Bars and Incoming Line Compartments
TYPICAL SPLICE CONNECTION
Control Unit Lockout
Unit Removal - TM-5-3895-374-24-1_163
Unit Removal - TM-5-3895-374-24-1_164
Unit Removal - TM-5-3895-374-24-1_165
Unit Removal - TM-5-3895-374-24-1_166
Unit Removal - TM-5-3895-374-24-1_167
Insulation Test
Maintenance After a Fault Has Occurred
Ordering Information - TM-5-3895-374-24-1_170
Ordering Information - TM-5-3895-374-24-1_171
Ordering Information - TM-5-3895-374-24-1_172
Ordering Information - TM-5-3895-374-24-1_173
Square D Literature List
Motor Control Trouble-Remedy Table
OVERLOAD RELAYS
Variable Speed Drives
AWVAR5 series 45 2 variable speed controllers for asynchronous motors
The speed controller
The ALTIVAR ATV-45 2
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_182
ALTIVAR 0,75 to 4 kW (except ATV-452U40M and U40S) - TM-5-3895-374-24-1_183
ALTIVAR 0,75 to 4 kW (except ATV-452U40M and U40S) - TM-5-3895-374-24-1_184
ALTIVAR 4 to 30 kW (except ATV-452U40 and U40N) - TM-5-3895-374-24-1_185
ALTIVAR 4 to 30 kW (except ATV-452U40 and U40N) - TM-5-3895-374-24-1_186
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_187
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_188
Technical characteristics - TM-5-3895-374-24-1_189
Technical characteristics - TM-5-3895-374-24-1_190
Technical characteristics - TM-5-3895-374-24-1_191
Installation - TM-5-3895-374-24-1_192
Installation - TM-5-3895-374-24-1_193
Recess mounting
Dimensions Weights
Speed controller ventilation
Terminal strips
ALTIVAR 0,75 to 30 kW
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_199
Cabling
ATV-452D37 (N) to D90 (N) 380/415 V (N 440/500 V)
Equipment required
Alternative circuit diagram
Function of the control inputs
Functions of the control inputs
Utilization of the control inputs
Function of the speed reference inputs
Wiring precautions
Intermittent duty
Transient operating periods
Motor power > rated power of the controller
Additional motor connected downstream of the speed controller
Operation at constant torque in overspeed
Adaptation to the motor load
Line inductances
Dimensions - Weights
Layout of the setting controls
Switches
Push-buttons
Speed controller on stop
Simplified Inpu
Complete display
Configuration parameters
List of the configuration parameters and the possible values
voltage/frequency
List of the parameters - TM-5-3895-374-24-1_226
List of the parameters - TM-5-3895-374-24-1_227
List of the parameters - TM-5-3895-374-24-1_228
Fault storage erasure
Fault codes - TM-5-3895-374-24-1_230
Fault codes - TM-5-3895-374-24-1_231
Self-diagnostic
ALTIVAR 0,75 to 4 kW
Checking the rectifiers
Connectors - TM-5-3895-374-24-1_235
Connectors - TM-5-3895-374-24-1_236
ALVTIVAR 0,75 TO 4 kW - TM-5-3895-374-24-1_237
ALVTIVAR 0,75 TO 4 kW - TM-5-3895-374-24-1_238
Utilization safety measures
Validation of the module
Module VW3-A45101 or VW3-A451011
Characteristics - TM-5-3895-374-24-1_242
Braking power calculation
Standardized resistances (for the most common operating conditions)
Standard resistances VY1-ADR010W2000
Resistance calculation example
Installation and connection of the optional module
Initial setting up - TM-5-3895-374-24-1_248
Installing the VW3-A45201 D90 option board
Initial setting up - TM-5-3895-374-24-1_250
Installation and connections
Adjustments - TM-5-3895-374-24-1_252
Diagram of cut out to be made
Ventilation kit
Enclosed speed controllers
References, dimensions
Communication by multidrop bus
Spare parts - TM-5-3895-374-24-1_258
Spare parts - TM-5-3895-374-24-1_259
Configuration, special functions, settings
+ speed /-speed
Reduce current limitation
Preset speeds
Assignments of the inputs/outputs - TM-5-3895-374-24-1_264
Assignments of the inputs/outputs - TM-5-3895-374-24-1_265
Analogue outputs
Special functions - TM-5-3895-374-24-1_267
Special functions - TM-5-3895-374-24-1_268
Catching a spinning load
Mains fault validation
Settings
Frequency loop gain
Brake release time delay
Summary
Commissioning software
Adaptation to the microcomputer
Various menus
CONFIGURATION / ATV
Characteristics - TM-5-3895-374-24-1_279
Commissioning terminal - TM-5-3895-374-24-1_280
Choice of control or adjustment modes
Simplified diagram of the terminals operation
Fault display
Descnption of the control and adjustment modes
2-INPUTS-OUTPUTS
3-SPEC. FUNCTIONS
ADJUSTMENTS - TM-5-3895-374-24-1_287
Commissioning terminal - TM-5-3895-374-24-1_288
PAST FAULTS
CUST. SETTINGS
TERMINAL CONTROL
Link characteristics
Structure of the ATV-45 2 data
Message format
Question and answer code table
Definition of the bits
Definition of the words
Command register COM (W18) Read and write
Fault register FLT (W21) Read only
Electrical Schematics
main control fuses tacom wrt equipment
mototr ammeters & mcc frequency meters schematic tacom wrt equipment
mcc #1 schematic for motors # M9.M15-M21.M27 tacom wrt equipment
mcc #1 schematic
mcc #2 schematic - TM-5-3895-374-24-1_305
mcc #2 schematic - TM-5-3895-374-24-1_306
mcc #2 schematic - TM-5-3895-374-24-1_307
mcc #2 schematic - TM-5-3895-374-24-1_308
surge bin controls (schematic) - TM-5-3895-374-24-1_309
surge bin controls (schematic) - TM-5-3895-374-24-1_310
blend I/O card system
divert valve schematic
systems feeders 1&2 agg bin fail
system feeders
master ratio controller
baghouse temperature display
baghouse schematic diagram
hauck damper control schematic
oil heater temperature display schematic
plc layout for slc 500 chasis
discrete input card - TM-5-3895-374-24-1_321
discrete input card - TM-5-3895-374-24-1_322
discrete input card - TM-5-3895-374-24-1_323
discrete input card - TM-5-3895-374-24-1_324
discrete input card - TM-5-3895-374-24-1_325
discrete input card - TM-5-3895-374-24-1_326
discrete input card - TM-5-3895-374-24-1_327
motor control
discrete output card - TM-5-3895-374-24-1_329
discrete output card - TM-5-3895-374-24-1_330
discrete output card - TM-5-3895-374-24-1_331
discrete output card - TM-5-3895-374-24-1_332
discrete input card - TM-5-3895-374-24-1_333
motor control pilot light
control room wall layout
control room wiring
control room transformer
mcc #1 power schematic for motor - TM-5-3895-374-24-1_338
mcc #1 power schematic for motor - TM-5-3895-374-24-1_339
mcc #2 power schematic for motor - TM-5-3895-374-24-1_340
mcc #2 power schematic for motor - TM-5-3895-374-24-1_341
mcc #2 power schematic for motor - TM-5-3895-374-24-1_342
mcc #1 & #2 front view
power receptacle mounting plate
control room relay
control receptacle mounting plate
corner cabinet door devices
control panel "A"
control panel "B"
panel "C" device layout
relay wiring - TM-5-3895-374-24-1_351
relay wiring - TM-5-3895-374-24-1_352
relay wiring damper
terminal block #1
terminal block #2
terminal block #5
terminal block #6
terminal block #7
terminal block #8
terminal block #9
terminal block #10
terminal block #11
terminal block #12
terminal block #13
terminal block #14
terminal block #15
terminal block #16
terminal block #17
terminal block #100
baghouse control wiring diagram
surge bin wiring diagram
surge bin electric heat
wiring diagram terminal block #12
scanner wiring diagram
divert valve wiring diagram
oil heater temperature display wiring diagram
aspahalt pump metering wiring
scale wiring diagram
asphalt weight tank wiring diagram
mcc #1 motor control cable wiring diagram
mcc #1 motor control
mcc #2 motor control - TM-5-3895-374-24-1_382
mcc #2 motor control - TM-5-3895-374-24-1_383
mcc #2 motor control - TM-5-3895-374-24-1_384
cable # cbl 149 pt & emg stop wiring diagram
cable # cbl 150 mcc #2 pt. & emg stop wiring diagram
cbl 151 ct. wiring from mcc's to control panel
VS drive wiring diagram for feeder "1" M2
VS drive wiring diagram for feeder "2" M3
VS drive wiring diagram for feeder "3" M4
VS drive wiring diagram for feeder "4"
VS drive wiring diagram for asphalt metering pump
cable # cbl 042 surge bin Jb02 to jb04 wiring diagram
23 pin for male insert plug connections
plug # P1 pin & terminal wiring diagram baghouse cable
plug # P2 pin & terminal wiring diagramm burner cord
plug # P3 pin & terminal wiring diagram surge bin cord
plug # P4 pin & terminal wiring diagram tach cord
plug # P5 pin & terminal wiring diagram scale cord
plug # P6 pin & terminal wiring diagram agg bin Sw cord
plug # P7 pin & terminal wiring diagram divert valve cord
plug # P8 pin & terminal wiring diagram material sensor
plug # P11 pin & terminal wiring diagram temp display cord
plug # P13 pin & terminal wiring (asphalt weight tank)
surge bin heat cords wiring diagram
asphalt drum mixer motors & cords wiring diagram
4 bin cold feeders plant motor & cords wiring diagram
charging conveyor motor & cords wiring diagram - TM-5-3895-374-24-1_408
portable asphalt tanker motor & cords wiring diagram
hydraulic power pack motor & cord wiring diagram
portable baghouse motor & cords wiring diagram - TM-5-3895-374-24-1_411
portable baghouse motor & cords wiring diagram - TM-5-3895-374-24-1_412
wiring diagram for pump speed output TB4
wiring diagram for divert valve controls
wiring diagram for feeder - TM-5-3895-374-24-1_415
plug # P9 pin & terminal wiring diagram
plug # P10 pin & terminal wiring diagram baghouse probe
charging conveyor motor & cords wiring diagram - TM-5-3895-374-24-1_418
portable surge bin motor & cords wiring diagram
wiring diagram for feeder - TM-5-3895-374-24-1_420
wiring diagram for feeders
Data Table Access Module
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_423
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_424
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_425
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_426
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_427
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_428
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_429
INSTRUCTION ERRORS - TM-5-3895-374-24-1_430
INSTRUCTION ERRORS - TM-5-3895-374-24-1_431
PROCESSOR ERRORS - TM-5-3895-374-24-1_432
PROCESSOR ERRORS - TM-5-3895-374-24-1_433
PROCESSOR ERRORS - TM-5-3895-374-24-1_434
PROCESSOR ERRORS - TM-5-3895-374-24-1_435
General Characteristics
Programmable Logic Controller
Installation and Operation Manue
Installing Your Hardware Components
Installing Modules
Installing Modules-cont.
Removing the Memory Module - TM-5-3895-374-24-1_442
Removing the Memory Module - TM-5-3895-374-24-1_443
Chapter 5 Installing Your Hardware Components
Wiring Your I/O Modules
Contact Output Circuits - AC or DC
Sourcing Device with Sinking Output Module Circuit
Preparing Your Wiring Layout
Features of an I/O Module
Recommendations for Wiring I/O Devices
Wiring Your I/0 Modules
Using Removable Terminal Blocks (RTB)
Installing RTBs
Maintaining Your Control System
Chapter 8 Maintaining Your Control System
Transporting - TM-5-3895-374-24-1_456
Installing and Replacing the Battery of the SLC 5/01 or 5/02 Processor
Replacing Your SLC 5/03 Battery - TM-5-3895-374-24-1_458
Replacing Your SLC 5/03 Battery - TM-5-3895-374-24-1_459
Removing Damaged Retainer Clips
Replacing a Fuse on the Power Supply
Troubleshooting
Removing Power
Program Alteration
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_465
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_466
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_467
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_468
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_469
Identifying 5/02 Processor Communication Errors - TM-5-3895-374-24-1_470
Identifying 5/02 Processor Communication Errors - TM-5-3895-374-24-1_471
Clearing 5/03 Processor Faults Using the Keyswitch
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_473
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_474
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_475
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_476
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_477
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_478
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_479
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_480
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_481
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_482
Fatal Hardware Error
Incompatible Platform
Memory Write Protected
Returning the 5/03 Processor to Its "Initial Factory Conditions"
Troubleshooting Your Input Modules - TM-5-3895-374-24-1_487
Troubleshooting Your Input Modules - TM-5-3895-374-24-1_488
Troubleshooting Your Output Modules - TM-5-3895-374-24-1_489
Troubleshooting Your Output Modules - TM-5-3895-374-24-1_490
Glossary - TM-5-3895-374-24-1_491
Glossary - TM-5-3895-374-24-1_492
Glossary - TM-5-3895-374-24-1_493
Glossary - TM-5-3895-374-24-1_494
Blending Controller - TM-5-3895-374-24-1_495
blend I/O factory connections
blend I/O aggegate scale
blend I/O asphalt meter
blend I/O Mix temp/blend logic
blend I/O asphalt pump controller
blend I/O feeder start/stop
feed I/O factory connections
feed I/O low agg alarms
feed I/O feeder controllers
Description of Components - TM-5-3895-374-24-1_507
Ribbon Cassette
Standard Mode Italic Character Set
Environmental Control Unit
AW Series Single Package VERTICAL WALL-KINGTM AIR CONDITIONERS
GENERAL INFORMATION - TM-5-3895-374-24-1_513
WALL MOUNTING INFORMATION
MOUNTING THE UNIT ON WOOD FRAME WALLS
MOUNTING THE UNIT ON CONCRETE BLOCK WALLS
ELECTRICAL
electrical specifications walking air conditioners
WIRING-MAIN POWER
UNIT OPERATION
Timers
Burner and Blower Assembly
INTRODUCTION - TM-5-3895-374-24-1_524
WARRANTY - TM-5-3895-374-24-1_525
SERVICE POLICY
GENERAL INFORMATION - TM-5-3895-374-24-1_529
OPERATION - TM-5-3895-374-24-1_530
COMPONENT IDENTIFICATION
MOUNTING BURNER
Fig. 4-Installation of Dual Heatshields
BURNER PILOT SYSTEM
Fig. 6-StarJet AIG Pilot System
NATURAL GAS FUEL PIPING SYSTEM
NATURAL GAS FUEL PIPING SYSTEM-cont. - TM-5-3895-374-24-1_537
NATURAL GAS FUEL PIPING SYSTEM-cont. - TM-5-3895-374-24-1_538
LIGHT OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_539
LIGHT OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_540
HEAVY OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_541
HEAVY OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_542
FUEL OIL ATOMIZER - TM-5-3895-374-24-1_543
FUEL OIL ATOMIZER - TM-5-3895-374-24-1_544
LP GAS FUEL PIPING SYSTEM
Fig. 13- Schematic to aid in adjusting the constant pressure regulator system
Adjustment of LP supply pressure
Recommended LP Fuel Pressures (Supply Settings To The Burner)
Fig. 15 - Vapor Pressures Of Propane, Butane & Butane-Propane Mixtures
FLAME SHAPE ADJUSTMENTS
FLAME HOLDER CONE ADJUSTMENT
MAINTENANCE - TM-5-3895-374-24-1_552
Burners Fired On Oi-cont. - TM-5-3895-374-24-1_553
Burners Fired On Oi-cont. - TM-5-3895-374-24-1_554
piping systems
DRYER DRUM GAS ANALYSIS FOR NATURAL GAS, OIL AND LP
Variables effecting the combustion process
BATCH PLANT
DRUM MIX PLANT
TYPICAL SAMPLE TUBE INSTALLATION FOR DRYER DRUM GAS ANALYSIS
TYPICAL SAMPLE TUBE INSTALLATION FOR DRYER DRUM GAS ANALYSIS-cont.
MINIMUM LINE SIZES FOR HAUCK PUMP SET PIPING
MINIMUM LINE SIZES FOR HAUCK PUMP SET PIPING-cont.
StarJet 260 Burner Performance Table
LP Firing
GENERAL INFORMATION - TM-5-3895-374-24-1_567
Fig 3 - Standard Discharge Positions viewed from motor drive ends
BELT DEFLECTION FORCES (IN POUNDS)
Fig. 4 - Drawing of the blower and motor assembly showing the "span"
MAINTENANCE - TM-5-3895-374-24-1_571
Fig. 5 - Typical direct drive turbo blower.
BLOWER HUB LOCKING MECHANISM - TM-5-3895-374-24-1_573
Motor Removal/Replacement
IMPORTANT - TM-5-3895-374-24-1_575
Maintenance Belt Drive Bearings, Belts & Sheaves
TROUBLESHOOTING CHECKLIST - TM-5-3895-374-24-1_577
TROUBLESHOOTING CHECKLIST - TM-5-3895-374-24-1_578
IMPELLER INSTALLATION ON A HAUCK BLOWER
CAUTION
BLOWER HUB LOCKING MECHANISM - TM-5-3895-374-24-1_581
Fuel System
Figure 3-3. Pilot System
Drum Drive
Figure 3-4. Drum Drive
Inspection - TM-5-3895-374-24-1_586
Assembly - TM-5-3895-374-24-1_587
Assembly-cont. - TM-5-3895-374-24-1_588
Assembly-cont. - TM-5-3895-374-24-1_589
Gear Reducer - TM-5-3895-374-24-1_590
Parts Replacement Manual For Torque-Arm
INSTALLATION - TM-5-3895-374-24-1_592
GUIDELINES FOR TORQUE-ARM REDUCER LONG-TERM STORAGE - TM-5-3895-374-24-1_593
PARTS FOR TXT8 thruTXT10 STRAIGHT BORE & BORE & TAPER BUSHED SPEED REDUCERS
PARTS FOR TXT8 thruTXT10 STRAIGHT BORE & BORE & TAPER BUSHED SPEED REDUCERS-cont.
ORDERING PARTS - TM-5-3895-374-24-1_596
Table 3-Torque Values
Shaft Coupling - TM-5-3895-374-24-1_598
Sure Flex Couplings
Sure-Flex Installation Instructions (continued) - TM-5-3895-374-24-1_600
Chain Oiler
Figure 3-5. Chain Oiler
Trunnions and Guide Wheels
Figure 3-6. Trunnions and Guide Wheels
Drum Trunnion Alignment
Figure 3-7. Drum Trunnion Alignment
TRUNNION ALIGNMENT-cont.
Drum Flight
Asphalt/Fines Injection Pipes
Figure 3-8. Drum Flights
Figure 3-9. Drum Seals
Figure 3-10. Injection Pipes
Pillow Block - Split Housing
Step #1. Check Shaft Tolerance
Lower Half of Housing
Fig. 8. Press Small Bearing Bearing on Shaft
Fig. 16. Cutaway Illustration
Outer Triple Seal
Lubrication Notes
Sheaves and Bushings - TM-5-3895-374-24-1_620
Sure - Grip Sheave- Bushings Installation Instructions
To Remove - TM-5-3895-374-24-1_622
Batcher
Figure 3-11 Batcher
Inspection - TM-5-3895-374-24-1_625
Slat Conveyor
Figure 3-12. Slat Conveyor
Disassembly - TM-5-3895-374-24-1_628
Disassembly-cont. - TM-5-3895-374-24-1_629
Figure 3-13. Slat Conveyor Slinging
Inspection - TM-5-3895-374-24-1_631
Figure 3-14. Idler and Sprocket Spacing
Assembly - TM-5-3895-374-24-1_633
Assembly-cont. - TM-5-3895-374-24-1_634
Slat Conveyor Drive
Disassembly - TM-5-3895-374-24-1_636
Assembly - TM-5-3895-374-24-1_637
Figure 3-15. Slat Conveyor Drive
Figure 3-16. Drive Slinging
Assembly-cont. - TM-5-3895-374-24-1_640
Slat Conveyor Gear Reducer
Installation and maintenance of gear reducers
Disassembling Gear Reducers
Quantities of Lubricants required
Recommended Lubricants
EURODRIVE OFFICE AND FACTORY LOCATIONS
Shaft Coupling - TM-5-3895-374-24-1_648
Sure Flex Couplings
Sure-Flex Installation Instructions (continued) - TM-5-3895-374-24-1_650
Pneumatic System - TM-5-3895-374-24-1_651
Air Compressor - TM-5-3895-374-24-1_652
Air Compressor Operators Manual 200-2009
SAFETY GUIDELINES
BASIC AIR COMPRESSOR COMPONENTS
Figure 1. Typical Two- Stage Industrial Class Air Compressors
TYPICAL INSTALLATION DIAGRAM
ELECTRICAL WIRING
INSTALLATION - TM-5-3895-374-24-1_660
INSTALLING THE MAGNETIC STARTER
OPERATING INSTRUCTIONS - TM-5-3895-374-24-1_662
OPERATING INSTRUCTIONS (Cont.)
COMPRESSOR LUBRICATION
CLEANING THE AIR FILTER
ADJUSTING DRIVE BELT TENSION
TROUBLESHOOTING CHART
TROUBLESHOOTING THE MAGNETIC STARTER
Air Cylinder Repair and Re-assembly - TM-5-3895-374-24-1_669
Hydraulic Pump Drive
SPOTTONAIR CYLINDER PARTS LIST - TM-5-3895-374-24-1_671
Assembly - TM-5-3895-374-24-1_672
Figure 3-19. Hydraulic Pump Drive
Hydraulic System - TM-5-3895-374-24-1_674
Telescoping Cylinder
Figure 3-21. Telescoping Cylinder
Hydraulic Cylinder
Figure 3-22. Hydraulic Cylinder
Bin Heating System
Figure 3-23. Bin Heating System
Bin Gates Removal, Repair and Replacement
Figure 3-24. Bin Gates
Assembly - TM-5-3895-374-24-1_683
Electrical Panel
Tail Shaft Bearing
INSTRUCTION MANUAL
LUBRICATION INSTRUCTIONS-cont.
panel assembly - TM-5-3895-374-24-1_688
system schematic dual temperature table top - TM-5-3895-374-24-1_689
system schematic dual temperature table top - TM-5-3895-374-24-1_690
wiring diagram table top panel
wiring diagram - TM-5-3895-374-24-1_692
wrt equipment - TM-5-3895-374-24-1_693
size 3 reduced voltage auto-xfmr - TM-5-3895-374-24-1_694
size 4 reduced voltage auto-xfmr
wrt equipment - TM-5-3895-374-24-1_696
wrt equipment - TM-5-3895-374-24-1_697
size 3 reduced voltage auto-xfmr - TM-5-3895-374-24-1_698
wiring diagram - TM-5-3895-374-24-1_699
asphalt drum-mix processor
CHAPTER 2 PREPARATION FOR USE BY RECEIVING ACTIVITY
Visual Inspection
CHAPTER 3 MAINTENANCE INSTRUCTIONS - TM-5-3895-374-24-1_29
Removal, Repair, and Replacement-cont.
Control Van - TM-5-3895-374-24-1_31
Figure 3-1. Control Van Components
Burner Control - TM-5-3895-374-24-1_33
GENERAL INFORMATION - TM-5-3895-374-24-1_35
INSTALLATION - TM-5-3895-374-24-1_36
Fig. 1-Drawing showing placement of thermocouple In exhaust duct
Fig. 2-Drawing showing the placement of the thermocouple and "dam" in the dryer discharge chute
Fig 3-Drawing showing the installation of the exhaust fan flow switch
ADJUSTMENTS - TM-5-3895-374-24-1_40
IMPORTANT - TM-5-3895-374-24-1_41
FINAL CHECKOUT
PANEL OPERATION-cont.
UDC3000 MICROPROCESSOR TEMPERATURE CONTROLLER
Fig 4-UDC3000 Temperature Controller
CONFIGURATION RECORD SHEET
LOWER DISPLAY(FUNCTION)
RECOMMENDED SPARE PARTS - TM-5-3895-374-24-1_48
OPERATION - TM-5-3895-374-24-1_49
diagram flow chart
panel assembly - TM-5-3895-374-24-1_55
panel assembly - TM-5-3895-374-24-1_57
panel assembly - TM-5-3895-374-24-1_58
Damper Control
MODEL NUMBER INTERPRETATION AND ORDERING INFORMATION
MODEL NUMBER INTERPRETATION AND ORDERING INFORMATION-cont.
CONTROLLER ASS]EBLY DIMENSIONS
TRANSMITTER AND MANIFOLD KIT
INTERCONNECTING WIRING-cont.
OPERATION - TM-5-3895-374-24-1_66
HOLD
LAMP REPLACEMENT
SECOND SETPOINT (2SP)-cont.
TUNING
CYCLE TIME
VARIABLE SETPOINT OPTION - TM-5-3895-374-24-1_72
VARIABLE SETPOINT OPTION - TM-5-3895-374-24-1_73
CONTROLLER CONFIGURATION RECORD
JUMPER POSITIONS
INTERMEDIATE RELAYS
ON TIME CALCULATIONS AND EFFECTS OF TUNING PARAMETERS
EXAMPLE 4
Asphalt Calibration Scale Weight Indicator
Asphalt Calibration Scale Weight Indicator-cont.
MODEL DF2000 DIGITAL WEIGHT INDICATOR
SECTION I - GETTING STARTED
SECTION I - USING THE INDIDICATOR
Special Keypad Functions
Physical Installation
Wiring of Load Coils
WIRING OF LOAD CELLS
Wiring of Printer, Data Comm, Remote Display Connector
Wiring of Setpoint Output
SECTION III - CALIBRATION
Set-Up Parameters-cont.
Trial and Error Method
Setting the Span - TM-5-3895-374-24-1_93
USA Display Flag
Set Dead Load
Average Shift Value 2.
Setpoint Control Mask
SECTION V - ERROR MESSAGES
SECTION VI - TROUBLE SHOOTING GUIDE
APPENDIX 1 - TM-5-3895-374-24-1_100
APPENDIX 1 - TM-5-3895-374-24-1_101
APPENDIX III - WEIGHT STABILIZATION SYSTEM
Average Shift Value 2
Average Shift Value 1
Average Shift Value 3
Warranty - TM-5-3895-374-24-1_106
Motor Control Center
main breaker c/w shunt trip
Type GC Ground Fault protection system
size 1 FVNR starter
GROUND FAULT PROTECTION SYSTEM TYPE GC
Test log ground fault protection system type GC
SHIPPING DAMAGE, HANDLING & STORAGE
SYSTEM OPERATION
SENSOR MOUNTING
CONNECTIONS
INTERNAL LONG TIME DELAY SELECTION
TRIP COIL REQUIREMENTS
RELAY SETTINGS
RATINGS
TEST PROCEDURES
BENCH TEST PROCEDURE
Auxilary Breaker c/w Shunt trip - TM-5-3895-374-24-1_129
Auxilary Breaker c/w Shunt trip - TM-5-3895-374-24-1_130
Type GC ground fault protection
size 1&2 FVNR starter
connection diagram for 3 pole branch switch - TM-5-3895-374-24-1_133
connection diagram for 3 pole branch switch - TM-5-3895-374-24-1_134
INTRODUCTION - TM-5-3895-374-24-1_136
Table 1 Field Modification Kits, Class 9999
SHORT CIRCUIT PROTECTION
Table 5 Parts List
Auxiliary Contacts
Coil Replacement - TM-5-3895-374-24-1_141
Assembly Instructions
Ordering Instructions
cover mounted control units
coil replacement - TM-5-3895-374-24-1_145
Control Products
Introduction - TM-5-3895-374-24-1_148
Handling
Section Preparation for Splicing - TM-5-3895-374-24-1_150
Section Preparation for Splicing - TM-5-3895-374-24-1_151
Joining Sections - TM-5-3895-374-24-1_152
Joining Sections - TM-5-3895-374-24-1_153
Positioning and Splicing
Conductor Entry
Load and Control Wiring
Pre-Operational Check List
Operating Mechanism Adjustment
Standard Motor Circuit Protector (MAG-GARD) Circuit ?Breaker Application Information
Bus Bars and Incoming Line Compartments
TYPICAL SPLICE CONNECTION
Control Unit Lockout
Unit Removal - TM-5-3895-374-24-1_163
Unit Removal - TM-5-3895-374-24-1_164
Unit Removal - TM-5-3895-374-24-1_165
Unit Removal - TM-5-3895-374-24-1_166
Unit Removal - TM-5-3895-374-24-1_167
Insulation Test
Maintenance After a Fault Has Occurred
Ordering Information - TM-5-3895-374-24-1_170
Ordering Information - TM-5-3895-374-24-1_171
Ordering Information - TM-5-3895-374-24-1_172
Ordering Information - TM-5-3895-374-24-1_173
Square D Literature List
Motor Control Trouble-Remedy Table
OVERLOAD RELAYS
Variable Speed Drives
AWVAR5 series 45 2 variable speed controllers for asynchronous motors
The speed controller
The ALTIVAR ATV-45 2
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_182
ALTIVAR 0,75 to 4 kW (except ATV-452U40M and U40S) - TM-5-3895-374-24-1_183
ALTIVAR 0,75 to 4 kW (except ATV-452U40M and U40S) - TM-5-3895-374-24-1_184
ALTIVAR 4 to 30 kW (except ATV-452U40 and U40N) - TM-5-3895-374-24-1_185
ALTIVAR 4 to 30 kW (except ATV-452U40 and U40N) - TM-5-3895-374-24-1_186
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_187
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_188
Technical characteristics - TM-5-3895-374-24-1_189
Technical characteristics - TM-5-3895-374-24-1_190
Technical characteristics - TM-5-3895-374-24-1_191
Installation - TM-5-3895-374-24-1_192
Installation - TM-5-3895-374-24-1_193
Recess mounting
Dimensions Weights
Speed controller ventilation
Terminal strips
ALTIVAR 0,75 to 30 kW
ALTIVAR 37 to 90 kW - TM-5-3895-374-24-1_199
Cabling
ATV-452D37 (N) to D90 (N) 380/415 V (N 440/500 V)
Equipment required
Alternative circuit diagram
Function of the control inputs
Functions of the control inputs
Utilization of the control inputs
Function of the speed reference inputs
Wiring precautions
Intermittent duty
Transient operating periods
Motor power > rated power of the controller
Additional motor connected downstream of the speed controller
Operation at constant torque in overspeed
Adaptation to the motor load
Line inductances
Dimensions - Weights
Layout of the setting controls
Switches
Push-buttons
Speed controller on stop
Simplified Inpu
Complete display
Configuration parameters
List of the configuration parameters and the possible values
voltage/frequency
List of the parameters - TM-5-3895-374-24-1_226
List of the parameters - TM-5-3895-374-24-1_227
List of the parameters - TM-5-3895-374-24-1_228
Fault storage erasure
Fault codes - TM-5-3895-374-24-1_230
Fault codes - TM-5-3895-374-24-1_231
Self-diagnostic
ALTIVAR 0,75 to 4 kW
Checking the rectifiers
Connectors - TM-5-3895-374-24-1_235
Connectors - TM-5-3895-374-24-1_236
ALVTIVAR 0,75 TO 4 kW - TM-5-3895-374-24-1_237
ALVTIVAR 0,75 TO 4 kW - TM-5-3895-374-24-1_238
Utilization safety measures
Validation of the module
Module VW3-A45101 or VW3-A451011
Characteristics - TM-5-3895-374-24-1_242
Braking power calculation
Standardized resistances (for the most common operating conditions)
Standard resistances VY1-ADR010W2000
Resistance calculation example
Installation and connection of the optional module
Initial setting up - TM-5-3895-374-24-1_248
Installing the VW3-A45201 D90 option board
Initial setting up - TM-5-3895-374-24-1_250
Installation and connections
Adjustments - TM-5-3895-374-24-1_252
Diagram of cut out to be made
Ventilation kit
Enclosed speed controllers
References, dimensions
Communication by multidrop bus
Spare parts - TM-5-3895-374-24-1_258
Spare parts - TM-5-3895-374-24-1_259
Configuration, special functions, settings
+ speed /-speed
Reduce current limitation
Preset speeds
Assignments of the inputs/outputs - TM-5-3895-374-24-1_264
Assignments of the inputs/outputs - TM-5-3895-374-24-1_265
Analogue outputs
Special functions - TM-5-3895-374-24-1_267
Special functions - TM-5-3895-374-24-1_268
Catching a spinning load
Mains fault validation
Settings
Frequency loop gain
Brake release time delay
Summary
Commissioning software
Adaptation to the microcomputer
Various menus
CONFIGURATION / ATV
Characteristics - TM-5-3895-374-24-1_279
Commissioning terminal - TM-5-3895-374-24-1_280
Choice of control or adjustment modes
Simplified diagram of the terminals operation
Fault display
Descnption of the control and adjustment modes
2-INPUTS-OUTPUTS
3-SPEC. FUNCTIONS
ADJUSTMENTS - TM-5-3895-374-24-1_287
Commissioning terminal - TM-5-3895-374-24-1_288
PAST FAULTS
CUST. SETTINGS
TERMINAL CONTROL
Link characteristics
Structure of the ATV-45 2 data
Message format
Question and answer code table
Definition of the bits
Definition of the words
Command register COM (W18) Read and write
Fault register FLT (W21) Read only
Electrical Schematics
main control fuses tacom wrt equipment
mototr ammeters & mcc frequency meters schematic tacom wrt equipment
mcc #1 schematic for motors # M9.M15-M21.M27 tacom wrt equipment
mcc #1 schematic
mcc #2 schematic - TM-5-3895-374-24-1_305
mcc #2 schematic - TM-5-3895-374-24-1_306
mcc #2 schematic - TM-5-3895-374-24-1_307
mcc #2 schematic - TM-5-3895-374-24-1_308
surge bin controls (schematic) - TM-5-3895-374-24-1_309
surge bin controls (schematic) - TM-5-3895-374-24-1_310
blend I/O card system
divert valve schematic
systems feeders 1&2 agg bin fail
system feeders
master ratio controller
baghouse temperature display
baghouse schematic diagram
hauck damper control schematic
oil heater temperature display schematic
plc layout for slc 500 chasis
discrete input card - TM-5-3895-374-24-1_321
discrete input card - TM-5-3895-374-24-1_322
discrete input card - TM-5-3895-374-24-1_323
discrete input card - TM-5-3895-374-24-1_324
discrete input card - TM-5-3895-374-24-1_325
discrete input card - TM-5-3895-374-24-1_326
discrete input card - TM-5-3895-374-24-1_327
motor control
discrete output card - TM-5-3895-374-24-1_329
discrete output card - TM-5-3895-374-24-1_330
discrete output card - TM-5-3895-374-24-1_331
discrete output card - TM-5-3895-374-24-1_332
discrete input card - TM-5-3895-374-24-1_333
motor control pilot light
control room wall layout
control room wiring
control room transformer
mcc #1 power schematic for motor - TM-5-3895-374-24-1_338
mcc #1 power schematic for motor - TM-5-3895-374-24-1_339
mcc #2 power schematic for motor - TM-5-3895-374-24-1_340
mcc #2 power schematic for motor - TM-5-3895-374-24-1_341
mcc #2 power schematic for motor - TM-5-3895-374-24-1_342
mcc #1 & #2 front view
power receptacle mounting plate
control room relay
control receptacle mounting plate
corner cabinet door devices
control panel "A"
control panel "B"
panel "C" device layout
relay wiring - TM-5-3895-374-24-1_351
relay wiring - TM-5-3895-374-24-1_352
relay wiring damper
terminal block #1
terminal block #2
terminal block #5
terminal block #6
terminal block #7
terminal block #8
terminal block #9
terminal block #10
terminal block #11
terminal block #12
terminal block #13
terminal block #14
terminal block #15
terminal block #16
terminal block #17
terminal block #100
baghouse control wiring diagram
surge bin wiring diagram
surge bin electric heat
wiring diagram terminal block #12
scanner wiring diagram
divert valve wiring diagram
oil heater temperature display wiring diagram
aspahalt pump metering wiring
scale wiring diagram
asphalt weight tank wiring diagram
mcc #1 motor control cable wiring diagram
mcc #1 motor control
mcc #2 motor control - TM-5-3895-374-24-1_382
mcc #2 motor control - TM-5-3895-374-24-1_383
mcc #2 motor control - TM-5-3895-374-24-1_384
cable # cbl 149 pt & emg stop wiring diagram
cable # cbl 150 mcc #2 pt. & emg stop wiring diagram
cbl 151 ct. wiring from mcc's to control panel
VS drive wiring diagram for feeder "1" M2
VS drive wiring diagram for feeder "2" M3
VS drive wiring diagram for feeder "3" M4
VS drive wiring diagram for feeder "4"
VS drive wiring diagram for asphalt metering pump
cable # cbl 042 surge bin Jb02 to jb04 wiring diagram
23 pin for male insert plug connections
plug # P1 pin & terminal wiring diagram baghouse cable
plug # P2 pin & terminal wiring diagramm burner cord
plug # P3 pin & terminal wiring diagram surge bin cord
plug # P4 pin & terminal wiring diagram tach cord
plug # P5 pin & terminal wiring diagram scale cord
plug # P6 pin & terminal wiring diagram agg bin Sw cord
plug # P7 pin & terminal wiring diagram divert valve cord
plug # P8 pin & terminal wiring diagram material sensor
plug # P11 pin & terminal wiring diagram temp display cord
plug # P13 pin & terminal wiring (asphalt weight tank)
surge bin heat cords wiring diagram
asphalt drum mixer motors & cords wiring diagram
4 bin cold feeders plant motor & cords wiring diagram
charging conveyor motor & cords wiring diagram - TM-5-3895-374-24-1_408
portable asphalt tanker motor & cords wiring diagram
hydraulic power pack motor & cord wiring diagram
portable baghouse motor & cords wiring diagram - TM-5-3895-374-24-1_411
portable baghouse motor & cords wiring diagram - TM-5-3895-374-24-1_412
wiring diagram for pump speed output TB4
wiring diagram for divert valve controls
wiring diagram for feeder - TM-5-3895-374-24-1_415
plug # P9 pin & terminal wiring diagram
plug # P10 pin & terminal wiring diagram baghouse probe
charging conveyor motor & cords wiring diagram - TM-5-3895-374-24-1_418
portable surge bin motor & cords wiring diagram
wiring diagram for feeder - TM-5-3895-374-24-1_420
wiring diagram for feeders
Data Table Access Module
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_423
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_424
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_425
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_426
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_427
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_428
TROUBLESHOOTING CONSIDERATIONS - TM-5-3895-374-24-1_429
INSTRUCTION ERRORS - TM-5-3895-374-24-1_430
INSTRUCTION ERRORS - TM-5-3895-374-24-1_431
PROCESSOR ERRORS - TM-5-3895-374-24-1_432
PROCESSOR ERRORS - TM-5-3895-374-24-1_433
PROCESSOR ERRORS - TM-5-3895-374-24-1_434
PROCESSOR ERRORS - TM-5-3895-374-24-1_435
General Characteristics
Programmable Logic Controller
Installation and Operation Manue
Installing Your Hardware Components
Installing Modules
Installing Modules-cont.
Removing the Memory Module - TM-5-3895-374-24-1_442
Removing the Memory Module - TM-5-3895-374-24-1_443
Chapter 5 Installing Your Hardware Components
Wiring Your I/O Modules
Contact Output Circuits - AC or DC
Sourcing Device with Sinking Output Module Circuit
Preparing Your Wiring Layout
Features of an I/O Module
Recommendations for Wiring I/O Devices
Wiring Your I/0 Modules
Using Removable Terminal Blocks (RTB)
Installing RTBs
Maintaining Your Control System
Chapter 8 Maintaining Your Control System
Transporting - TM-5-3895-374-24-1_456
Installing and Replacing the Battery of the SLC 5/01 or 5/02 Processor
Replacing Your SLC 5/03 Battery - TM-5-3895-374-24-1_458
Replacing Your SLC 5/03 Battery - TM-5-3895-374-24-1_459
Removing Damaged Retainer Clips
Replacing a Fuse on the Power Supply
Troubleshooting
Removing Power
Program Alteration
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_465
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_466
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_467
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_468
Identifying 5/01 and 5/02 Processor Errors - TM-5-3895-374-24-1_469
Identifying 5/02 Processor Communication Errors - TM-5-3895-374-24-1_470
Identifying 5/02 Processor Communication Errors - TM-5-3895-374-24-1_471
Clearing 5/03 Processor Faults Using the Keyswitch
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_473
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_474
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_475
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_476
Identifying 5/03 Processor Errors - TM-5-3895-374-24-1_477
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_478
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_479
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_480
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_481
Identifying 5/03 Processor Communication Errors - TM-5-3895-374-24-1_482
Fatal Hardware Error
Incompatible Platform
Memory Write Protected
Returning the 5/03 Processor to Its "Initial Factory Conditions"
Troubleshooting Your Input Modules - TM-5-3895-374-24-1_487
Troubleshooting Your Input Modules - TM-5-3895-374-24-1_488
Troubleshooting Your Output Modules - TM-5-3895-374-24-1_489
Troubleshooting Your Output Modules - TM-5-3895-374-24-1_490
Glossary - TM-5-3895-374-24-1_491
Glossary - TM-5-3895-374-24-1_492
Glossary - TM-5-3895-374-24-1_493
Glossary - TM-5-3895-374-24-1_494
Blending Controller - TM-5-3895-374-24-1_495
blend I/O factory connections
blend I/O aggegate scale
blend I/O asphalt meter
blend I/O Mix temp/blend logic
blend I/O asphalt pump controller
blend I/O feeder start/stop
feed I/O factory connections
feed I/O low agg alarms
feed I/O feeder controllers
Description of Components - TM-5-3895-374-24-1_507
Ribbon Cassette
Standard Mode Italic Character Set
Environmental Control Unit
AW Series Single Package VERTICAL WALL-KINGTM AIR CONDITIONERS
GENERAL INFORMATION - TM-5-3895-374-24-1_513
WALL MOUNTING INFORMATION
MOUNTING THE UNIT ON WOOD FRAME WALLS
MOUNTING THE UNIT ON CONCRETE BLOCK WALLS
ELECTRICAL
electrical specifications walking air conditioners
WIRING-MAIN POWER
UNIT OPERATION
Timers
Burner and Blower Assembly
INTRODUCTION - TM-5-3895-374-24-1_524
WARRANTY - TM-5-3895-374-24-1_525
SERVICE POLICY
GENERAL INFORMATION - TM-5-3895-374-24-1_529
OPERATION - TM-5-3895-374-24-1_530
COMPONENT IDENTIFICATION
MOUNTING BURNER
Fig. 4-Installation of Dual Heatshields
BURNER PILOT SYSTEM
Fig. 6-StarJet AIG Pilot System
NATURAL GAS FUEL PIPING SYSTEM
NATURAL GAS FUEL PIPING SYSTEM-cont. - TM-5-3895-374-24-1_537
NATURAL GAS FUEL PIPING SYSTEM-cont. - TM-5-3895-374-24-1_538
LIGHT OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_539
LIGHT OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_540
HEAVY OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_541
HEAVY OIL FUEL PIPING SYSTEM - TM-5-3895-374-24-1_542
FUEL OIL ATOMIZER - TM-5-3895-374-24-1_543
FUEL OIL ATOMIZER - TM-5-3895-374-24-1_544
LP GAS FUEL PIPING SYSTEM
Fig. 13- Schematic to aid in adjusting the constant pressure regulator system
Adjustment of LP supply pressure
Recommended LP Fuel Pressures (Supply Settings To The Burner)
Fig. 15 - Vapor Pressures Of Propane, Butane & Butane-Propane Mixtures
FLAME SHAPE ADJUSTMENTS
FLAME HOLDER CONE ADJUSTMENT
MAINTENANCE - TM-5-3895-374-24-1_552
Burners Fired On Oi-cont. - TM-5-3895-374-24-1_553
Burners Fired On Oi-cont. - TM-5-3895-374-24-1_554
piping systems
DRYER DRUM GAS ANALYSIS FOR NATURAL GAS, OIL AND LP
Variables effecting the combustion process
BATCH PLANT
DRUM MIX PLANT
TYPICAL SAMPLE TUBE INSTALLATION FOR DRYER DRUM GAS ANALYSIS
TYPICAL SAMPLE TUBE INSTALLATION FOR DRYER DRUM GAS ANALYSIS-cont.
MINIMUM LINE SIZES FOR HAUCK PUMP SET PIPING
MINIMUM LINE SIZES FOR HAUCK PUMP SET PIPING-cont.
StarJet 260 Burner Performance Table
LP Firing
GENERAL INFORMATION - TM-5-3895-374-24-1_567
Fig 3 - Standard Discharge Positions viewed from motor drive ends
BELT DEFLECTION FORCES (IN POUNDS)
Fig. 4 - Drawing of the blower and motor assembly showing the "span"
MAINTENANCE - TM-5-3895-374-24-1_571
Fig. 5 - Typical direct drive turbo blower.
BLOWER HUB LOCKING MECHANISM - TM-5-3895-374-24-1_573
Motor Removal/Replacement
IMPORTANT - TM-5-3895-374-24-1_575
Maintenance Belt Drive Bearings, Belts & Sheaves
TROUBLESHOOTING CHECKLIST - TM-5-3895-374-24-1_577
TROUBLESHOOTING CHECKLIST - TM-5-3895-374-24-1_578
IMPELLER INSTALLATION ON A HAUCK BLOWER
CAUTION
BLOWER HUB LOCKING MECHANISM - TM-5-3895-374-24-1_581
Fuel System
Figure 3-3. Pilot System
Drum Drive
Figure 3-4. Drum Drive
Inspection - TM-5-3895-374-24-1_586
Assembly - TM-5-3895-374-24-1_587
Assembly-cont. - TM-5-3895-374-24-1_588
Assembly-cont. - TM-5-3895-374-24-1_589
Gear Reducer - TM-5-3895-374-24-1_590
Parts Replacement Manual For Torque-Arm
INSTALLATION - TM-5-3895-374-24-1_592
GUIDELINES FOR TORQUE-ARM REDUCER LONG-TERM STORAGE - TM-5-3895-374-24-1_593
PARTS FOR TXT8 thruTXT10 STRAIGHT BORE & BORE & TAPER BUSHED SPEED REDUCERS
PARTS FOR TXT8 thruTXT10 STRAIGHT BORE & BORE & TAPER BUSHED SPEED REDUCERS-cont.
ORDERING PARTS - TM-5-3895-374-24-1_596
Table 3-Torque Values
Shaft Coupling - TM-5-3895-374-24-1_598
Sure Flex Couplings
Sure-Flex Installation Instructions (continued) - TM-5-3895-374-24-1_600
Chain Oiler
Figure 3-5. Chain Oiler
Trunnions and Guide Wheels
Figure 3-6. Trunnions and Guide Wheels
Drum Trunnion Alignment
Figure 3-7. Drum Trunnion Alignment
TRUNNION ALIGNMENT-cont.
Drum Flight
Asphalt/Fines Injection Pipes
Figure 3-8. Drum Flights
Figure 3-9. Drum Seals
Figure 3-10. Injection Pipes
Pillow Block - Split Housing
Step #1. Check Shaft Tolerance
Lower Half of Housing
Fig. 8. Press Small Bearing Bearing on Shaft
Fig. 16. Cutaway Illustration
Outer Triple Seal
Lubrication Notes
Sheaves and Bushings - TM-5-3895-374-24-1_620
Sure - Grip Sheave- Bushings Installation Instructions
To Remove - TM-5-3895-374-24-1_622
Batcher
Figure 3-11 Batcher
Inspection - TM-5-3895-374-24-1_625
Slat Conveyor
Figure 3-12. Slat Conveyor
Disassembly - TM-5-3895-374-24-1_628
Disassembly-cont. - TM-5-3895-374-24-1_629
Figure 3-13. Slat Conveyor Slinging
Inspection - TM-5-3895-374-24-1_631
Figure 3-14. Idler and Sprocket Spacing
Assembly - TM-5-3895-374-24-1_633
Assembly-cont. - TM-5-3895-374-24-1_634
Slat Conveyor Drive
Disassembly - TM-5-3895-374-24-1_636
Assembly - TM-5-3895-374-24-1_637
Figure 3-15. Slat Conveyor Drive
Figure 3-16. Drive Slinging
Assembly-cont. - TM-5-3895-374-24-1_640
Slat Conveyor Gear Reducer
Installation and maintenance of gear reducers
Disassembling Gear Reducers
Quantities of Lubricants required
Recommended Lubricants
EURODRIVE OFFICE AND FACTORY LOCATIONS
Shaft Coupling - TM-5-3895-374-24-1_648
Sure Flex Couplings
Sure-Flex Installation Instructions (continued) - TM-5-3895-374-24-1_650
Pneumatic System - TM-5-3895-374-24-1_651
Air Compressor - TM-5-3895-374-24-1_652
Air Compressor Operators Manual 200-2009
SAFETY GUIDELINES
BASIC AIR COMPRESSOR COMPONENTS
Figure 1. Typical Two- Stage Industrial Class Air Compressors
TYPICAL INSTALLATION DIAGRAM
ELECTRICAL WIRING
INSTALLATION - TM-5-3895-374-24-1_660
INSTALLING THE MAGNETIC STARTER
OPERATING INSTRUCTIONS - TM-5-3895-374-24-1_662
OPERATING INSTRUCTIONS (Cont.)
COMPRESSOR LUBRICATION
CLEANING THE AIR FILTER
ADJUSTING DRIVE BELT TENSION
TROUBLESHOOTING CHART
TROUBLESHOOTING THE MAGNETIC STARTER
Air Cylinder Repair and Re-assembly - TM-5-3895-374-24-1_669
Hydraulic Pump Drive
SPOTTONAIR CYLINDER PARTS LIST - TM-5-3895-374-24-1_671
Assembly - TM-5-3895-374-24-1_672
Figure 3-19. Hydraulic Pump Drive
Hydraulic System - TM-5-3895-374-24-1_674
Telescoping Cylinder
Figure 3-21. Telescoping Cylinder
Hydraulic Cylinder
Figure 3-22. Hydraulic Cylinder
Bin Heating System
Figure 3-23. Bin Heating System
Bin Gates Removal, Repair and Replacement
Figure 3-24. Bin Gates
Assembly - TM-5-3895-374-24-1_683
Electrical Panel
Tail Shaft Bearing
INSTRUCTION MANUAL
LUBRICATION INSTRUCTIONS-cont.
panel assembly - TM-5-3895-374-24-1_688
system schematic dual temperature table top - TM-5-3895-374-24-1_689
system schematic dual temperature table top - TM-5-3895-374-24-1_690
wiring diagram table top panel
wiring diagram - TM-5-3895-374-24-1_692
wrt equipment - TM-5-3895-374-24-1_693
size 3 reduced voltage auto-xfmr - TM-5-3895-374-24-1_694
size 4 reduced voltage auto-xfmr
wrt equipment - TM-5-3895-374-24-1_696
wrt equipment - TM-5-3895-374-24-1_697
size 3 reduced voltage auto-xfmr - TM-5-3895-374-24-1_698
wiring diagram - TM-5-3895-374-24-1_699
asphalt drum-mix processor
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