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CHAPTER 1 INTRODUCTION
Safety Care and Handling
HAZARDS AND RECOMMENDATIONS
Feed Conveyor - TM-5-3895-374-10_14
Drum Mixer - TM-5-3895-374-10_15
Surge Bin - TM-5-3895-374-10_16
Baghouse - TM-5-3895-374-10_17
Generator Trailer - TM-5-3895-374-10_18
Generator Trailer - TM-5-3895-374-10_19
Generator Trailer - TM-5-3895-374-10_20
Generator Trailer - TM-5-3895-374-10_21
Hydraulic Power Pack
Reporting Equipment Improvement Recommendation (EIR)
BLENDING CONTROLS - TM-5-3895-374-10_24
BLENDING CONTROLS - TM-5-3895-374-10_25
Surge Bin - TM-5-3895-374-10_26
Material Flow
Figure 1-1 Material Flow - Sheet 2 of 2
Controls
BLENDING CONTROLS - TM-5-3895-374-10_30
Heating Process
Combustion
PRINCIPLES OF OPERATION
Controlling the Mix
CHAPTER 2 OPERATING INSTRUCTIONS
Choosing and Preparing a Site
Equipment Set Up Sequence
Figure 2-1. Plant Site Layout
Figure 2-2. Alternate Plant Site Layout
Plant Set Up
Screw Jacks
Control Van Set Up Procedures
Figure 2-3. Control Van
Figure 2-4. Monitor/Printer Positioning
Standby Generator Set Up Procedures
Hydraulic Power Pack Set Up Procedures
Figure 2-5. Generator Trailer
Figure 2-6. Standby Generator and Generator Electrical Power Cable Routing
Figure 2-7. Hydraulic Power Pack
Surge Bin Set Up Procedures - TM-5-3895-374-10_50
Surge Bin Set Up Procedures - TM-5-3895-374-10_51
Surge Bin Set Up Procedures - TM-5-3895-374-10_52
Surge Bin Set Up Procedures - TM-5-3895-374-10_53
Figure 2-8. Surge Bin Transport Configuration
Figure 2-9. Surge Bin Operating Configuration
Figure 2-10. Surge Bin Pin Locations
Figure 2-11. Surge Bin Bypass Chute
Drum Mixer Set Up Procedures - TM-5-3895-374-10_58
Drum Mixer Set Up Procedures - TM-5-3895-374-10_59
Figure 2-12 Drum Mixer
Figure 2-13 Drum Mixer Discharge Chute to Slat Conveyor
Figure 2-14 Drum Mixer Leveling
Figure 2-15 Exhaust Ducting
Baghouse Set Up Procedures
Figure 2-16 Baghouse
Asphalt Tanker Set Up Procedures
Figure 2-17 Asphalt Tanker
Figure 2-18 Asphalt Tanker Leveling
Figure 2-19 Asphalt Tanker Rear Deck
Dedrummer/Melter Set Up Procedures
Feed Conveyor Set Up Procedures - TM-5-3895-374-10_71
Feed Conveyor Set Up Procedures - TM-5-3895-374-10_72
Figure 2-20 Dedrummer/Melter
Figure 2-21 Dedrummer/Melter Leveling
Figure 2-22 Feed Conveyor
Figure 2-23 Feed Conveyor Levelling
Four Bin Feeder Set Up Procedures - TM-5-3895-374-10_77
Four Bin Feeder Set Up Procedures - TM-5-3895-374-10_78
Figure 2-24 Four Bin Feeder
Figure 2-25 Gathering Conveyor Fold Section
Figure 2-26 Discharge Hood/Scraper Installation
Figure 2-27 Ramp Plates
Figure 2-28 Tension Wheel
Miscellaneous Set Up Procedures
Figure 2-29 Calibration Tank Position
Figure 2-30 Calibration Tank
Figure 2-31 Electrical Power Cable Routing
Figure 2-32 Electrical Control Cable Routing
Plant Tear Down
Electrical Power Cables and Control Cables - TM-5-3895-374-10_90
Electrical Power Cables and Control Cables - TM-5-3895-374-10_91
Electrical Power Cables and Control Cables - TM-5-3895-374-10_92
Electrical Power Cables and Control Cables - TM-5-3895-374-10_93
Electrical Power Cables and Control Cables - TM-5-3895-374-10_94
Asphalt Tanker Tear Down Procedures
Baghouse Tear Down Procedures
Drum Mixer Tear Down Procedures
Surge Bin Tear Down Procedures - TM-5-3895-374-10_98
Surge Bin Tear Down Procedures - TM-5-3895-374-10_99
Generator Trailer Tear Down Procedures
Control Van Tear Down Procedures
Table 2-1. Equipment Compatibility
Special Materials Handling Equipment (MHE)
Switching from Standby Generator to Primary Generators
Utility (Line) Power
Operator Controls
Panel "A" - Feeder Panel - TM-5-3895-374-10_107
Panel "A" - Feeder Panel - TM-5-3895-374-10_108
Figure 2-33 Feeder Panel (Panel A)
Panel B"- Motor Control Panel - TM-5-3895-374-10_110
Panel B"- Motor Control Panel - TM-5-3895-374-10_111
Panel B"- Motor Control Panel - TM-5-3895-374-10_112
Figure 2-34 Motor Control Panel (Panel B)
Panel D" - Burner Control Panel - TM-5-3895-374-10_114
Panel D" - Burner Control Panel - TM-5-3895-374-10_115
Panel D" - Burner Control Panel - TM-5-3895-374-10_116
Figure 2-35 Corner Panel (Panel C)
Figure 2-36 Burner Control Panel (Panel D)
Training Mode
Calibration
Aggregate Scale Calibration - TM-5-3895-374-10_121
Aggregate Scale Calibration - TM-5-3895-374-10_122
Aggregate Scale Calibration - TM-5-3895-374-10_123
Feeder Calibration - TM-5-3895-374-10_124
Feeder Calibration - TM-5-3895-374-10_125
Feeder Calibration - TM-5-3895-374-10_126
Feeder Calibration - TM-5-3895-374-10_127
Feeder Calibration - TM-5-3895-374-10_128
Figure 2-37 Calibration Scale Panel
Figure 2-38 Asphalt Metering Pump Calibration Sheet
Figure 2-39 Aggregate Scale Calibration Sheet
Figure 2-40 Feeder Calibration Sheet
OPERATING PROCEDURES
Plant Start Up
110 Volt power should be available in the control house
The main gate should be closed (visual check)
These units should run for a minimum of 15 minutes to warm up both conveyors
The purge process has been activated and the air in the drum and baghouse is being exhausted. - TM-5-3895-374-10_138
The purge process has been activated and the air in the drum and baghouse is being exhausted. - TM-5-3895-374-10_139
The purge process has been activated and the air in the drum and baghouse is being exhausted. - TM-5-3895-374-10_140
Hold plant production rate at this tonnage for 15 to 30 minutes
If static pressure is out of tolerance select MANUAL by depressing Damper Manual/Auto switch (light will illuminate-to show manual position). (Panel D)
Increasing Plant Production
Decreasing Plant Production
Hot Shut Down
Hot Start
Burner panel-confirm on flame meter a signal of 1.5 to 2 micro amps (Panel D)
Shut Down
Monitor aggregate rate-it will decrease to zero as the last of the aggregate crosses the scale (Panel A)
Baghouse bag cleaning will cycle for a 5 minute period prior to shutting off
Surge Bin Operation (Power switch must be in "ON" position)
Dedrummer/Melter Operations
Item number 8 may be performed prior to lifting to the platform
Operating Malfunctions
Batcher Fails To Open
Drum Stops
Divert Failure
Baghouse Inlet Gas Temperature Exceeds 400
Burner Puff Back (Front of Drum)
Drum Fire
CHAPTER 3 MAINTENANCE INSTRUCTIONS - TM-5-3895-374-10_161
Control Van - TM-5-3895-374-10_162
Drum Mixer - TM-5-3895-374-10_163
Surge Bin - TM-5-3895-374-10_164
Baghouse - TM-5-3895-374-10_165
Baghouse - TM-5-3895-374-10_166
Dedrummer/Melter
Asphalt Tanker
Feed Conveyor - TM-5-3895-374-10_169
Four Bin Feeder - TM-5-3895-374-10_170
Four Bin Feeder - TM-5-3895-374-10_171
Generator Trailer - TM-5-3895-374-10_172
PREVENTIVE MAINTENANCE PROCEDURES
Table 3-2. Operation PMCS - TM-5-3895-374-10_174
Table 3-2. Operation PMCS - TM-5-3895-374-10_175
Table 3-2. Operation PMCS - TM-5-3895-374-10_176
Table 3-2. Operation PMCS - TM-5-3895-374-10_177
Table 3-2. Operation PMCS - TM-5-3895-374-10_178
Table 3-2. Operation PMCS - TM-5-3895-374-10_179
Table 3-2. Operation PMCS
Table 3-3 Movement PMCS - TM-5-3895-374-10_181
Table 3-3 Movement PMCS - TM-5-3895-374-10_182
Table 3-3 Movement PMCS - TM-5-3895-374-10_183
Table 3-3 Movement PMCS - TM-5-3895-374-10_184
Table 3-3 Movement PMCS - TM-5-3895-374-10_185
Table 3-3 Movement PMCS - TM-5-3895-374-10_186
Table 3-3 Movement PMCS - TM-5-3895-374-10_187
Table 3-3 Movement PMCS - TM-5-3895-374-10_188
Table 3-3 Movement PMCS - TM-5-3895-374-10_189
Table 3-3 Movement PMCS - TM-5-3895-374-10_190
Table 3-3 Movement PMCS - TM-5-3895-374-10_191
APPENDIX A REFERENCES - TM-5-3895-374-10_192
A-7. Other Publications
APPENDIX B COMPONENTS OF THE END ITEM
II. COMPONENTS OF END ITEM
APPENDIX C BASIC ISSUE ITEMS (BII)
II. BASIC ISSUE ITEMS (BII) - TM-5-3895-374-10_197
II. BASIC ISSUE ITEMS (BII) - TM-5-3895-374-10_198
APPENDIX D ADDITIONAL AUTHORIZED ITEMS
APPENDIX E EXPENDABLE/DURABLE SUPPLES AND REQUIREMENTS LIST
EXPENDABLE/DURABLE SUPPLES AND REQUIREMENTS LIST
EXPENDABLE/DURABLE SUPPLES AND REQUIREMENTS LIST
APPENDIX F BLENDING CONTROLLER OPERATING INSTRUCTIONS
CERTIFICATE OF NON-ALTERABILITY
Figure 0.0
MAIN OPERATING SCREEN
Figure 0.1
Figure 0.2
SCALES information display
Figure 0.3
FEEDER information display
Volumetric Measured by Motor Tach
Recycle Weighed by Recycle Scale Conveyor - TM-5-3895-374-10_216
Recycle Weighed by Recycle Scale Conveyor - TM-5-3895-374-10_217
Figure 0.4
INFORMATION display/divert valve
Figure 0.5
INFORMATION display/alarms
Figure 0.6
INFORMATION display/time
USER INTERACTIVE DISPLAYS
Figure 0.7
Description
Figure 1.0
The Edit Targets subscreen
Figure 2.1
The Edit Formulas subscreen
Figure 2.2
DESCRIPTION - TM-5-3895-374-10_232
Figure 3.0
The Edit Material Parameter subscreen
FIGURE 3.1
DESCRIPTION - TM-5-3895-374-10_236
Figure 5.0
The Mix Produced subscreen
Figure 6.0
The Material Use subscreen
Figure 8.0
The Utilities Menu subscreen
Figure 82.0
The Time & Date subscreen
Figure 83.0
The Clear Totals subscreen
Figure 85.0
The Recordation menu subscreen
Figure 851.0
recordationMIX FORMULA
Figure 859.0
The Automatic Print Options display
Figure 859.1
The Automatic Print Options display
Figure 86.0
The Calibration menu subscreen
Figure 862.0
The Alarm Limits & Shutdown interval display
Figure 862.1
The Alarm Limits and Shutdowns display
Figure 863.0
The display of Process Time Delays
Figure 863.1
The display of Process time Delay Intervals in the EDIT Rode
EDIT PROCESS DELAYS
Figure 865.0
The Meter Calibrations display
Figure 865.1
The Meter Calibrations display in the EDIT
Figure 865.2.0
The Meter Calibration by Average Value display
Figure 8652.1
CORRECTING A ZERO READING
Figure 8652.3
CALIBRATION to a KNOWN VALUE
Figure 8652.5
6-MINUTE TIMED VERIFICATIONS
Figure 8654.0
The calibration display - TM-5-3895-374-10_279
Figure 8654.2
Aggregate Scale Calibration - TM-5-3895-374-10_281
Figure 8654.4
Aggregate Scale Calibration - TM-5-3895-374-10_283
Figure 8656.0
The calibration display - TM-5-3895-374-10_285
Figure 8656.2
A/C Meter Calibration - TM-5-3895-374-10_287
Figure 8656.4
A/C Meter Calibration - TM-5-3895-374-10_289
Figure 8656.1
The Feeder Calibrations display
Figure 8684.0
Feeder by Sample
Figure 8684.1
The calibration display - TM-5-3895-374-10_295
Figure 8684.2
DESCRIPTION - TM-5-3895-374-10_297
Figure 8684.4
Feeder Calibration - TM-5-3895-374-10_299
Figure 88.0
DESCRIPTION - TM-5-3895-374-10_301
Figure 88.1
The User Options display in the EDIT mode
Description of USER OPTIONS
Data Entry Format
Continuation Option Format
DATA RANGE and PRECISION
DATA ROUNDING
DESCRIPTION of Display
APPENDIX E
Figure F1
APPENDIX F
APPENDIX G
WEIGHED LOAD TEST SUGGESTIONS - TM-5-3895-374-10_314
WEIGHED LOAD TEST SUGGESTIONS - TM-5-3895-374-10_315
APPENDIX G PANASONIC DOT MATRIX PRINTER - TM-5-3895-374-10_316
APPENDIX G PANASONIC DOT MATRIX PRINTER - TM-5-3895-374-10_317
APPENDIX G PANASONIC DOT MATRIX PRINTER - TM-5-3895-374-10_318