Section I. - INTRODUCTION
Figure 1-1. Asphalt Melter, Model STMD-3000A, right front, three-quarter view
Section II. - INSTALLATION
Table 2-1. Loose Items Shipped Crated Inside Tunnel.
Table 2-2. Loose Items Shipped in Toolbox - Continued.
Installation - TM-5-3895-368-14P_11
Figure 2-2. Installing Rain Shields.
Install the rear discharge chute
Figure 2-3. Tunnel and Associated Parts
Figure 2-4. Asphalt Melter Basic Piping and Valve Installation
Figure 2-5. Hot Oil and Asphalt Piping for Single Unit Installation.
Figure 2-6. Hot Oil and Asphalt Piping for Multiple Unit Installation.
Figure 2-7. Load Platform, Ladder and Associated Parts.
Figure 2-8. Load Platform Upper Structure
Figure 2-9. Guard Rails
Figure 2-10. Discharge Chute Installation
Figure 2-11. Winch Installation.
Figure 2-12. Hoist and Trolley Installation
Figure 2-13. Trolley Installation and Adjustment.
Section III. - OPERATING INSTRUCTIONS
Initial Start-Up
Operating Instructions - TM-5-3895-368-14P_27
Section IV. - MAINTENANCE INSTRUCTIONS
Figure 4-1. Storage Tank and Heater Coil.
Figure 4-2. Hand Winch Assembly
Disassembly - TM-5-3895-368-14P_31
Electric Hoist Repair Instructions
Disassembly - Gear and Hook Section
Figure 4-3. Electric Hoist Assembly - Brake End.
Figure 4-4. Electric Hoist Assembly - Gear and Hook Section
Cleaning and Inspection
Figure 4-5. Electric Hoist Assembly - Motor End.
Figure 4-6. Electric Hoist Assembly - Control Station
Figure 4-8. Hoist Wiring Diagram
Figure 4-9. Chain Installation Diagram
Figure 4-10. Press-In Tool Details
Assembly - Lower Hook Assembly and Loose End Chain
Section V. - PREPARATION FOR SHIPMENT OR STORAGE
Transporting - TM-5-3895-368-14P_44
Storage
APPENDIX A UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
Application/Explanation - TM-5-3895-368-14P_47
Application/Explanation - TM-5-3895-368-14P_48
Explanation of Columns (Section IV)
How to Locate Repair Parts
Figure 1. Accessory Items, Asphalt Hose
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_52
Figure 2. Plate/Decal Installation.
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_54
Figure 3. Thermometer.
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_56
Figure 4. Dedrumming Tunnel and Guards
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_58
Figure 5. Loading Platform
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_60
Figure 6. Upper Structure, Loading Platform
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_62
Figure 7. Guard Rails
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_64
Figure 8. Discharge Chute
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_66
Figure 9. Valves and Hot Oil Piping
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_68
Figure 10. Connecting Hot Oil Piping
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_70
Figure 11. Storage Tank and Pipe Coils
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_72
Figure 12. Electric Hoist Installation
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_74
Figure 13. Electric Hoist, Motor End
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_76
Figure 14. Electric Hoist, Gears and Hooks
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_78
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_79
Figure 15. Electric Hoist, Brake End
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_81
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_82
Figure 16. Electric Hoist, Controller
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_84
Figure 17. Trolley Assembly, Hoist
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_86
Figure 18. Winch Assembly.
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_88
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_89
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_90
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_91
CROSS- REFERENCE-INDEXES - TM-5-3895-368-14P_92
CROSS- REFERENCE-INDEXES - TM-5-3895-368-14P_93
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_94
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_95
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_96
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_97
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_98
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_99
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_100
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_101
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_102
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_103
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_104
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_105
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_106
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_107
APPENDIX B
Section I - GENERAL
Section II. MAINTENANCE
APPENDIX C - WARRANTY PROGRAM
APPENDIX D - MAINTENANCE ALLOCATION CHART
UNIT LEVEL MAINTENANCE
GENERAL SUPPORT MAINTENANCE
DEPOT LEVEL MAINTENANCE
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-368-14P_117
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-368-14P_118
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-368-14P_119
SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS FOR ENCODER-DECODER KY-883/GSC
Section IV. REMARKS
APPENDIX E - PREVENTIVE MAINTENANCE CHECKS & SERVICES
Table E-1. OPERATOR, CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICE FOR MELTER, ASPHALT SKID MOUNTED HOT OIL CIRCULATING - Continued
Table E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR MELTER, ASPHALT SKID MOUNTED HOT OIL CIRCULATING
APPENDIX F COMPONENTS OF END ITEM (COEI)
Section III. BASIC ISSUE ITEMS
APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1-1. Asphalt Melter, Model STMD-3000A, right front, three-quarter view
Section II. - INSTALLATION
Table 2-1. Loose Items Shipped Crated Inside Tunnel.
Table 2-2. Loose Items Shipped in Toolbox - Continued.
Installation - TM-5-3895-368-14P_11
Figure 2-2. Installing Rain Shields.
Install the rear discharge chute
Figure 2-3. Tunnel and Associated Parts
Figure 2-4. Asphalt Melter Basic Piping and Valve Installation
Figure 2-5. Hot Oil and Asphalt Piping for Single Unit Installation.
Figure 2-6. Hot Oil and Asphalt Piping for Multiple Unit Installation.
Figure 2-7. Load Platform, Ladder and Associated Parts.
Figure 2-8. Load Platform Upper Structure
Figure 2-9. Guard Rails
Figure 2-10. Discharge Chute Installation
Figure 2-11. Winch Installation.
Figure 2-12. Hoist and Trolley Installation
Figure 2-13. Trolley Installation and Adjustment.
Section III. - OPERATING INSTRUCTIONS
Initial Start-Up
Operating Instructions - TM-5-3895-368-14P_27
Section IV. - MAINTENANCE INSTRUCTIONS
Figure 4-1. Storage Tank and Heater Coil.
Figure 4-2. Hand Winch Assembly
Disassembly - TM-5-3895-368-14P_31
Electric Hoist Repair Instructions
Disassembly - Gear and Hook Section
Figure 4-3. Electric Hoist Assembly - Brake End.
Figure 4-4. Electric Hoist Assembly - Gear and Hook Section
Cleaning and Inspection
Figure 4-5. Electric Hoist Assembly - Motor End.
Figure 4-6. Electric Hoist Assembly - Control Station
Figure 4-8. Hoist Wiring Diagram
Figure 4-9. Chain Installation Diagram
Figure 4-10. Press-In Tool Details
Assembly - Lower Hook Assembly and Loose End Chain
Section V. - PREPARATION FOR SHIPMENT OR STORAGE
Transporting - TM-5-3895-368-14P_44
Storage
APPENDIX A UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
Application/Explanation - TM-5-3895-368-14P_47
Application/Explanation - TM-5-3895-368-14P_48
Explanation of Columns (Section IV)
How to Locate Repair Parts
Figure 1. Accessory Items, Asphalt Hose
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_52
Figure 2. Plate/Decal Installation.
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_54
Figure 3. Thermometer.
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_56
Figure 4. Dedrumming Tunnel and Guards
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_58
Figure 5. Loading Platform
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_60
Figure 6. Upper Structure, Loading Platform
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_62
Figure 7. Guard Rails
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_64
Figure 8. Discharge Chute
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_66
Figure 9. Valves and Hot Oil Piping
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_68
Figure 10. Connecting Hot Oil Piping
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_70
Figure 11. Storage Tank and Pipe Coils
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_72
Figure 12. Electric Hoist Installation
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_74
Figure 13. Electric Hoist, Motor End
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_76
Figure 14. Electric Hoist, Gears and Hooks
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_78
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_79
Figure 15. Electric Hoist, Brake End
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_81
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_82
Figure 16. Electric Hoist, Controller
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_84
Figure 17. Trolley Assembly, Hoist
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_86
Figure 18. Winch Assembly.
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_88
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_89
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_90
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3895-368-14P_91
CROSS- REFERENCE-INDEXES - TM-5-3895-368-14P_92
CROSS- REFERENCE-INDEXES - TM-5-3895-368-14P_93
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_94
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_95
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_96
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_97
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_98
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_99
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-3895-368-14P_100
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_101
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_102
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_103
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_104
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_105
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_106
CROSS REFERENCE INDEXES - TM-5-3895-368-14P_107
APPENDIX B
Section I - GENERAL
Section II. MAINTENANCE
APPENDIX C - WARRANTY PROGRAM
APPENDIX D - MAINTENANCE ALLOCATION CHART
UNIT LEVEL MAINTENANCE
GENERAL SUPPORT MAINTENANCE
DEPOT LEVEL MAINTENANCE
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-368-14P_117
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-368-14P_118
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3895-368-14P_119
SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS FOR ENCODER-DECODER KY-883/GSC
Section IV. REMARKS
APPENDIX E - PREVENTIVE MAINTENANCE CHECKS & SERVICES
Table E-1. OPERATOR, CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICE FOR MELTER, ASPHALT SKID MOUNTED HOT OIL CIRCULATING - Continued
Table E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR MELTER, ASPHALT SKID MOUNTED HOT OIL CIRCULATING
APPENDIX F COMPONENTS OF END ITEM (COEI)
Section III. BASIC ISSUE ITEMS
APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS
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